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PROCESS SYSTEMS ENGINEERING GROUP

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PROCESS SYSTEMS ENGINEERING GROUP Process modelling Including thermodynamic modelling Process optimization and control Process simulation and design – PowerPoint PPT presentation

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Title: PROCESS SYSTEMS ENGINEERING GROUP


1
PROCESS SYSTEMS ENGINEERING GROUP
  • Process modelling
  • Including thermodynamic modelling
  • Process optimization and control
  • Process simulation and design
  • Systems biology

Professor Sigurd Skogestad
Førsteamanuensis Nadi Skjøndal-Bar
Professor II Krister Forsman, Perstorp
1 postdoc 5 PhD students 16 Master students
2
Modeling and control
  • Very useful and general knowledge
  • Can be used for everything ?
  • Wide range of applications and job opportunities
  • Usual process companies (Statoil)
  • Siemens, ABB, Cybernetica, software companies

3
  • CORE SUBJECTS PROCESS SYSTEMS ENGINEERING
  • Modelling
  • Optimization
  • Simulation, computation programming
  • Control operation
  • Design synthesis
  • Subjects expected to remain relevant and growing
    in importance
  • over the next 50 years

4
4th year courses Autumn TKP4140 Process
control (Prosessregulering) Spring TKP4135
Chemical process systems engineering TKP4195
System modellering og analyse i Biologi Also
recommended spring TTK4135 Optimalisering og
regulering (tekn.kyb.)
5
  • 5th year courses, autumn
  • TKP4555 PROCESS- SYSTEM ENGINEERING
    specialization
  • Select two modules from the following
  • TKP10 Process Control, Advanced Course
  • TKP11 Advanced Process Simulation
  • TKP12 Thermodynamics, Advanced Course
  • TKP13 Feedback systems in biology
  • It is also possible to select other modules, but
    this has to be approved in advance.
  • Examles
  • TKPX Kjemisk prosessteknologi, spesielle emner
    (distillation)
  • TTK16 Modellprediktiv regulering (MPC) og
    optimalisering (Institutt for teknisk
    kybernetikk)
  • TEP9 Termisk kraft/varme - produksjon (Institutt
    for termisk energi og vannkraft)

6
TKP10 Process Control, Advanced Course
  • Lecturer Professor Sigurd Skogestad
  • Learning outcome Be able to design plantwide
    control system
  • Content
  • Control structure design for complete chemical
    plants.
  • Selection of controlled variables
    (self-optimizing control).
  • Consistent inventory Control.
  • Regulatory control.
  • Tuning of PID controllers.
  • Multivariable control.
  • Decentralized control.
  • RGA. Introduction to MPC. Use of dynamic
    simulators.
  • Teaching activities Lectures, computer
    simulation. exercises.
  • Course material Copies from scientific papers
    and books including Chapter 10 in Skoegstad and
    Postlethwaite, "Multivariable Feedback Control,
    Wiley, 2010

7
TKP11 Advanced Process Simulation
  • Lecturer Professor Heinz Preisig
  • Contents Simulators solve sets of equations
    representing the behaviour of plants, namely
    mathematical models for the plant. The topic of
    the course is to shed some light on what is under
    the hood of these simulators.
  • The subject is extended by optimisers which are
    superimposed on the simulators upwards and
    physical property interfaces downwards.
  • The course touches on the theoretical subjects
    associated with the methods used in simulators
    and optimisers, such as graph theory for the
    representation of networks, sequential modular
    approaches and simultaneous equation approaches
    and possibly integrators.
  • Course form Lectures, tutorials and project. The
    course is largely project oriented.
  • Prerequisites Course in numerics, optimisation
    and preferably TKP4135 Chemical Process Systems
    Engineering
  • Compulsory activities exercises, presentations,
    project work

8
TKP12 Thermodynamics, Advanced Course
  • Lecturer Associate professor Tore Haug-Warberg
  • Content
  • Thermodynamic methods (Euler functions and
    Legendre transformations) with applications to
    thermodynamic state theory.
  • Systematic derivation of basic equations in
    canonical state variables.
  • Conservation principles of mass and energy used
    in the analysis of practical problem solutions
    connected to phase and reaction equilibria.
  • Introduction to thermodynamic modelling.
  • The course is adapted to individual needs if
    feasible (more weight on the modelling and less
    weight on the problem analysis, or vice versa).
  • Teaching activities Regular teaching and
    colloquiums.
  • Course material Lecture notes and copies of
    articles.

9
TKP13 Feedback systems in biology
  • Lecturer Associate Professor Nadi Skjøndal-Bar
  • Aim of the course To present the concept of
    feedback in relation to biological intra- and
    intercellular processes
  • Prerequisites TKP4140 process control or
    equivalent knowledge in control
  • Module description The concept of feedback is
    well known from control theory, and is quite
    abundant in biology.
  • Concept of negative and positive feedback inside
    the cells and in genetic circuits.
  • Cellular response to combinations such as
    negative-negative, positive-negative feedback
    structures
  • Oscillations and bi-stability
  • Effect of feedback on the evolution of species.
  • Teaching methods Seminars, self study,
    exercises/project work with presentations.
  • Course material Articles and excerpts from
    textbooks.

10
Sigurd SkogestadResearch projects 2014
  • 69. Modelling and optimization of compact subsea
    separators
  • 70. Modelling and optimization of a 2-stage
    compressor train
  • 71. Optimization using ideas from self-optimizing
    control
  • 72. Dynamics and plantwide control of the Dynea
    silver formaldehyde
  • process
  • 73. Optimal location of the throughput
    manipulator
  • 74. Alternative implementations of midranging
    control
  • 75. Expected problems when pairing on negative
    RGA-elements
  • 75b. New method for temporary heating or cooling
    with minimal energy consumption and CO2 emission
    (with Harald Martens)

11
Projects Krister Forsman
  • 76. Cascade control
  • 77. Implementation of ratio control
  • 78. Variance minimizing control
  • 79. Industrial control case at Perstorp

12
Nadi Skjøndal-BarResearch projects
  • 80. Simulation and numerical optimization of a
    dynamic model of model of growth (System biology
    applied modelling
  • 81. Modeling and simulations of bat flight and
    sonar in 3-dimensions (Systems biology
    Neuroscience).
  • 82. Modeling and simulation of path -finding and
    tracking, applied to ants

13
Heinz PreisigResearch projects
  • 83. Temperature distribution in milli-reactor,
    CFD-simulations
  • 84. Residence-time distribution in various mixed
    systems, CFD Simulations
  • 85. Nonlinear experiment design
  • 86. Ontology for material models
  • 87. SINTEF Bio-Refinery Pretreatment of marine
    biomass
  • 88. Continuous distillation
  • 89. Chemical Engineering ontology for standard
    reactor types
  • 90. CAPE-OPEN interface to unit simulations
  • 91. Computer-aided modelling
  • 92. Control and Felles lab rejuvenation
  • 93. Automatic Safety and Hazard Analysis
  • 94. Simple Thermo Server (with Tore Haug-Warberg)
  • 95. On time scaling in chemical processes
  • 96. Frequency Analysis of Distillation
  • 97. Process Identification using Wavelets
  • 98. Felles lab new suggested experiment colloid
    chemistry experiment

14
Tore Haug-WarbergResearch projects 2013
  1. Thermodynamics of LNG using the GERG equation of
    state.
  2. Taylor-expansion of thermodynamic equilibrium
    states arising from flash calculations.
  3. Validation of thermodynamic state calculations in
    Brilliant (Petrell).
  4. Code wrappers in Python, Ruby, Lua for
    thermodynamic utility software (SINTEF).
  5. Advanced mass balances of zink refinery
    (Boliden-Odda).

15
Some recent PhD graduates (and where they work)
  • Federico Zenith, Control of fuel cells, June 2007
    (SINTEF Cybernetics, Trondheim)
  • Jørgen B. Jensen, Optimal operation of
    refrigeration cycles, May 2008 (ABB, Oslo)
  • Heidi Sivertsen, Stabilization of desired flow
    regimes using active control, December 2008
    (Statoil, Stjørdal)
  • Elvira M.B. Aske, Design of plantwide control
    systems with focus on maximizing throughput,
    March 2009 (Statoil Research, Trondheim)
  • Andreas Linhart, An aggregation model reduction
    method for one-dimensional distributed systems,
    Oct. 2009 (Conergy AG, Hamburg).
  • Henrik Manum, Simple implementation of optimal
    control for process systems, Nov. 2010 (Statoil
    Research, Trondheim).
  • Jens P. Strandberg, Optimal operation of dividing
    wall columns, June 2011 (Aker Solutions, Oslo).
  • Johannes Jäschke, Invariants for optimal
    operation of process systems, June 2011 (postdoc,
    NTNU, Trondheim).
  • Magnus Glosli Jacobsen, Identifying active
    constrain regions for optimal operation of
    process plants, Nov. 2011 (ABB, Oslo).
  • Mehdi Panahi, Plantwide control for economically
    optimal operation of chemical plants -
    Application to GTL plants and CO2 capturing
    processes, Dec. 2011 (Aker Solutions, Oslo).
  • Ramprasad Yelchuru, Quantitative methods for
    controlled variable selection, June 2012 (ABB,
    Oslo).
  • Deeptanshu Dwivedi, Control and operation of
    dividing-wall columns with vapor split
    manipulation, Jan. 2013 (ABB, Oslo).
  • Esmaeil Jahanshahi, Control solutions for
    multiphase flow Linear and nonlinear approaches
    to anti-slug control, Oct. 2013. (Siemens,
    Trondheim)

16
Conclusion Welcome to K4 2nd floor!
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