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Suyash Enterprises. se@vsnl.com

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S. G. Iron (Ductile Iron) Mg cups. Carbon Cups. Cast Iron C.E. Cups. Carbon Cups. FEATURES OF ONLINE ANALYSER S. G. iron Mg. Cup Features ... – PowerPoint PPT presentation

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Title: Suyash Enterprises. se@vsnl.com


1
Suyash Enterprises. se_at_vsnl.com
  • Welcome to Suyash Enterprises..
  • Presenting Latest ONLINE developments ..
  • .. Much beyond conventional thermal analysis
    ! ! ..

2
Suyash Enterprises.
  • About Us..
  • We are active in the field for last 18 Years
    serving more than 1000 customers
  • We are an ISO 9001 2000 company certified by
    BVQI for Carbon Silicon Analysers, Carbon Cups,
    Temperature Indicators and Temperature Tips.
  • In House Research and Development center
    Recognised by Dept of science and technology,
    Govt. Of India.

3
Suyash Enterprises.
  • Latest developments in thermal analysis with
    SUYASH ONLINE ANALYSER ...
  • S. G. Iron (Ductile Iron)
  • Mg cups.
  • Carbon Cups.
  • Cast Iron
  • C.E. Cups.
  • Carbon Cups.

4
FEATURES OF ONLINE ANALYSER
5
S. G. iron Mg. Cup
  • Features with Mg Cup
  • Nodularity
  • Nodule count
  • Secondary Shrinkage
  • Solidification Mode of treated metal
  • Hypo eutectic, Eutectic, Hyper Eutectic
  • or combination is detected.
  • Detects if Carbides are present.
  • Residual Magnesium is displayed.

6
Enlarged View of Mg Cup
7
S. G. Iron Carbon Cup
  • Features with Carbon cups
  • Can analyse composition of very high CE values.
  • Various target levels for each job could be set
    to
  • alert the operator.
  • Job, Heat / Melt number, Iron type are stored
  • for data analysis.
  • Job-wise charge calculation can be seen. Facility
  • to feed composition of steel, Pig, returns
    etc.
  • in order to calculate charge mix.
  • Connectivity to spectrometer.
  • Recommended alloy addition from the results
  • of spectrometer/ carbon Silicon analyser
    is
  • displayed.

8
SG- CI CUP
9
SALIENT FEATURES
  • CAST IRON
  • Online Analyser can be connected to your
    computer / LAN system.
  • Job name, heat number, Iron type stored with
    curve for data analysis.
  • Various target levels are set for each job to
    alert operator. 
  • Detects several points on cooling curve to
    understand behavior of solidification.
  • The data is presentable to end customers in
    electronic or printed form.

10
Cast Iron CE CUP
  • Features with CE cups
  • Prediction of microstructure (Type A, C, D /E),
    undercooling and recalescence tendency
  • Eutectic Cell count
  • Shrinkage tendency
  • Chilling tendency

11
Cast Iron CE CUP
12
CAST Iron Carbon Cup
  • Features with Carbon cups
  • Unmatched accuracy
  • Job-wise charge calculations. Composition of all
    inputs are fed to calculate charge mix.
  • Complete Log sheet is maintained.
  • Recommended additions are displayed after cup is
    poured.
  • Micro shrinkage tendency is predicted.
  • Hardness and Tensile strength of unalloyed cast
    iron.
  • Degree of saturation (Sc) is displayed.

13
CAST IRON CARBON CUP
14
Storing the Jobs.
  • Jobs could be entered into the online instrument
    with its composition and requirements of
    mechanical and metallurgical properties.
  • Job can be selected when pouring the cup
  • As soon as the analysis of cup is complete,
    values within the given range are displayed in
    green and out of range in red colour.

15
Composition of Scrap and Alloys
  • Composition of pig, steel, 5 different types of
    returns can be entered for charge calculations.
  • Recovery of alloys like carbon, silicon, Mn, tin,
    phosphorus etc can be entered.
  • The cost of all elements to be added can be
    entered to calculate total cost of melt.

16
LOG SHEET
  • In log sheet you can enter job poured, target
    composition , required charge mix, weight of
    scrap used etc.
  • It is further used to find detailed addition
    calculations.

Temperatures taken from tips are stored in form
automatically
17
UNIQUE CHARGE CALCULATOR
  • In the form if job is selected, and the amount
    of steel, pig and foundry returns are entered, it
    calculates how much additions of alloys is
    required.
  • A spectrometer can be connected to Suyash ONLINE
    so that it can display reading obtained from
    spectrometer directly on shop floor along with
    the additions required alongwith additions
    requirement

18
Logsheet / Charge calculation form
19
To summarise .
  • Many of the problems faced by a foundryman are
    related with the solidification behavior.
  • Many leading foundries are benefited with online
    corrections and with the stored curves for future
    analysis

20
Contact For further details at our nearest sales
and service center
  • PUNE HEAD OFFICE Mr. Kakatkar Mobile
    98220 60278
  • E-mail se_at_vsnl.com Mr Kelkar
    Mobile 98220 60279
  • AHMEDABAD Mr. Hambir Bhonsale. Mobile 98251
    92925
  • AGRA Mr. Anand Saxena.
    Mobile 05623 202851
  • BELGAUM Mr. Chidambar Kulkarni. Mobile
    98452 08370
  • CHENNAI Mr. Jijesh Nair.
    Mobile 04435 516277
  • COIMBATORE Mr. Sridhar.
    Mobile 98430 99833
  • HYDERABAD Mr. Jijesh Nair. Mobile
    04435 516277
  • JALANDHAR Mr. Anand Saxena. Mobile
    05623 202851
  • KOLHAPUR Mr. Nilesh Jadhav. Mobile
    98220 75819
  • KOLKATA Mr. Nilesh Potdar.
    Mobile 98311 21590
  • RAJKOT Mr. Hambir Bhonsale. Mobile
    98251 92925
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