Varroc Corporate Presentation

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Varroc Corporate Presentation September
2010
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Varroc Group Vision
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Varroc Group Mission
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Varroc Core Values
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Varroc Group
Leading Integrated supplier for Automotive
Components Modules
ELECTRICAL ELECTRONICS
METALLIC, Hot, Warm Cold Forging
METALLIC Engine Valves
POLYMER
Integrated Division, PantNagar
PRODUCT CAPABLITY

• 7 Manufacturing plants
• Technical center provides support for Design
  validation,, Testing, Tooling and Prototype

• 3 Manufacturing plants
• Technical center provides support for Design
  validation,, Testing, Tooling and Prototype

• 6 Manufacturing plants
• Technical Support by Japanese European
  Manufacturer
• Supplier to all premium OEMs

• 3 Manufacturing plants
• Technical collaboration with Italian Company

• All 4 product portfolios manufactured in this
  division

Varroc Engg. Pvt. Ltd.
Varroc Engg. Pvt. Ltd.
Varroc Engg. Pvt. Ltd.
Varroc Polymers Pvt. Ltd.
Varroc Engg. Pvt. Ltd.
GROUP STRUCTURE
VPPL
VEPL
Mr. Tarang Jain (MD)
Mr. Tarang Jain MD
MANAGEMENT STRUCTURE
Mr. S N Patil Sr. Vice President
Mr. Sanjiv Kumar (President)
Mr. Naveen Singh
Mr. Harsh Kohli
Mr. Prakash Khose
Mr. L.K.Miniyar
2009 -10 ? US450 Millions
2010 -11 ? US575 Millions
GROUP ANNUAL SALES
5 with White Goods Consumable Segment
80 with 2 3 Wheeler Segment
15 with Passenger Car, Off Road and Oil Gas
Segments
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Operationing Structure
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Varroc Group_ Journey
Volkswagen recognized Varroc as one of the
preferred 100 Global Suppliers. Capacity
Enhancement, putting up two manufacturing plants
in Northern Central Regions
2009-10

• Strategic restructuring of Varroc Group
• Varroc Polymers Pvt. Ltd.
• Varroc Engineering Pvt. Ltd.
• Enhance Capacities Added technologies to cater
  to OEMs.

2007-08

• Foray in Europe in Forgings Space by Acquiring
  IMES Spa Italy and Poland.
• SOP at Integrated Manufacturing Plant in
  Pantnagar, Northern Region Industrial Hub

2006-07
2005-06
Enhanced Capacities Started Exports to European
OEMS Added customers in Northen Region of India

• Enhanced Capacities for all 3 manufacturing
  divisions
• Enhanced product portfolio by adding Engine Valve
  Technology
• 8 New Plants RD Center Started
• Focus Passenger Car Industry White Goods
  Industry

2003-04
SOPs at 3 additional plants Metallic Polymer
divisions Focus Honda, LG , Yamaha
1999-2002
SOPs at 3 additional plants Metallic Electrical
divisions Focus Bajaj Auto Overseas Market
1995-98
1990-91

• Plastic Molded Components for Automotive and
  Consumer Electronics Industry.
• Commercial Production Started (1990)
• Electrical Division (Aurangabad)
• Focus Bajaj Auto

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Varroc Worldwide
W. Europe 2 1
India 18 2

• India Plants Location
• Northern India- 3
• Western India- 15

Employees 9,000
ISO 14001
OHSAS 18001
OEM Supplier
ISO-TS 16949
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Varroc Worldwide Plants Offices
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Varroc Polymer - Product Expertise
Varroc Polymers
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Varroc Polymer - Product Expertise
Varroc Polymers
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Varroc Engineering_ Product Expertise
Metallic
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Varroc Engineering_ Product Expertise
Metallic
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Varroc Engineering_ Product Expertise
Electrical / Electronics
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Varroc Engineering_ Product Expertise
Electrical / Electronics
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Varroc Group Priorities

• Quality
• Customer Internal PPM
• TPM, Kaizen Culture,
• TS 16949 accredited

• Cost
• Input Costs/ Benchmarking with Competition
• Reduction of Rejection Waste Elimination
• Lean Manufacturing Techniques / Reduction in
  inventories
• Control Overhead Expenses

• Innovation
• Enhancing performance of the component/module
  supplying
• Continuous Focus on increasing Brain Power
• Improve the Value Chain, Component to
  System/Sub-system Supplier
• Value Engineering Proposals

• Delivery
• JIT Delivery System
• 100 flawless deliveries

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Varroc Group Overall Strategies

• Joint Ventures Acquisitions
• Strategic Alliances
• Focus on 4 wheeler business potential in
  Electrical Electronics space
• Expansion in Far east markets for Japanese OEMs
  primarily in 2 Wheeler market place.
• Expanding manufacturing footprints in India
  selected overseas countries for Future
  Technologies.
• World Class Technologies, facilities Human
  Resource
• Investing in Green Technologies

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Varroc Group Joint Ventures Technical
Collaboration

• Exterior Modules Bumpers, Wheel Arches,
  Claddings etc

(JV)

• Interior Trims Door Panels, Glove Box, HVAC
  Housings etc

(TC)

• Automotive Lighting

(TC)
(TC)

• Automotive Catalytic Converter

(JV)

• Engine Valves for 2Wh Application

Strengthening Technology Up gradation 2 JVs
3 TCs
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Production Floors
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Our Global Customer Base
Two Wheelers
Passenger Cars
Commercial Vehicles
System Suppliers
White Goods
TRADEMARKS SHOWN IN THIS SITE ARE THE PROPERTY OF
THE RESPECTIVE COMPANY
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Program Management

• Concurrent Designing with customer
• State of Art Communication technology, Secured
  Data Transfer thru ftp sites.
• Development Processes? Spanning the time zones

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Varroc Group Sales Turnover
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Employee Motivation Social Responsibility
Varroc Vengsarkar Cricket Academy
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Thanks