Flexible Manufacturing System

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Flexible Manufacturing System

• Definisi
• Fungsi
• Tujuan
• Aplikasi dalam Dunia Industri

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Kasus Volvo

• Perhatikan struktur proses Volvo, membuat mobil
  pada palet yang dapat berpindah, lebih baik
  daripada lini perakitan
• Proses ini membangkitkan fleksibilitas
• Sistem Volvo juga memiliki lebih dari sekedar
  fleksibilitas, karena dioperasikan oleh operator
  yang multi-skills yang tidak terpaku pada satu
  lini mekanikal

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Clarks Amada FMS

• Adalah Automated Punching Cell,
• Yang dapat membantu perusahaan ini melayani
  customer lebih efisien

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• The Automated Punching Cell meminimasi proses
  non-value-added
• Contoh material yang bergerak bebas di lantai
  produksi, sehingga dapat mengurangai
  manufacturing window

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• Fleksibilitasnya dapat mengikuti alur produksi
  pada beberapa komponen dengan biaya yang paling
  memungkinkan
• Pengurangan besar-besaran work-in-process
  inventory, dan membuat produksi JIT layak secara
  ekonomi

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• With an automatic material storage and retrieval
  unit controlling the delivery of material to the
  Automated Punching Cell, labor costs are reduced
  and output increases.

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Peningkatan

• Flexibility
• Productivity
• Material Utilization
• Product Quality
• Process Reliability

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Penurunan

• Set-Up Time
• Work-In-Process
• Floor Space Requirements

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• In the summer of 1998, we faced a problem of
  falling behind on deliveries. We weren't getting
  parts started into production fast enough. Until
  that time, we had been running two of our CNC
  turret punch presses three shifts Monday through
  Friday. Rather than purchase additional equipment,

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• it was time to push the limits of our automated
  punching cell. With the ability to nest multiple
  parts, we were able to program the cell to run
  unattended all weekend. With an on-call operator
  available to respond to any problems and to
  periodically reload material, we increased our
  output by 40 on that machine. Thanks to a team
  of punch operators who were committed to becoming
  more productive, we were able to solve the
  problem with no additional cost to us or our
  customers.