Foundry Consultation - Experts

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Foundry Consultation - Experts

• - With Success Solutions

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Who we are ?

• We are a group of foundry-men who have worked in
  Foundries with a wide experience of over 40 years
  in the field.
• We are providing services in India for
  International foundries
• Teksid France,Brazil,Poland,Italy
• Mazzuconni Italy
• Hua Dong Teksid Automotive Foundry Company Ltd
• Hongteo accurate Technology Co. Ltd

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Who we are ?

• The team is headed by Mr. Bhasin with Mr. Sherkar
  and Mr. Sohoni as team members.
• The team is supported by Mr.Parvinder singh
  Mr.V.M.Rao

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Expertise

• Mr.S.S.Bhasin
• He has done his Engineering from Bits Pilani.
• He has a wide experience of over 40 yrs in the
  Total Foundry management, Maintenance systems,
  Project Management Product development.
• He has worked as Foundry in-charge of all the
  foundries of Tata motors.
• He was CEO Foundry of Kores India Ltd.
• He has also worked in the organizations like RICO
  Gurgaon, SEACO Pune.
• He has also undertaken assignments of the groups
  like Bharat Forge Pune, Simplex Castings
  Raipur.
• He has also dealt with overseas tie up for TATA
  Motors.
• He has extensively travelled abroad and visited
  various foundries.

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Expertise

• Mr.Sherkar
• He has Extensive experience in Tata Motors for
  reconstruction of Tata Maval Foundry.
• He was key player for complete erection and
  development of the Tata Maval Foundry.
• He has also worked in the organizations like MM
  Swaraj Foundry Mohali, Kores Ind Ltd, SEACO.
• He has worked on projects in gulf countries.
• He has over 30 years experience in foundry
  projects.

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Expertise

• Mr.Kiran Sohoni
• He has done metallurgy engineering from College
  of Engineering Pune .
• He is having wide experience in the field of
  Foundry processes like sand casting, No Bake,
  Hand Molding etc.
• He has worked as general manager in the
  organizations like Hero Group, Kores Ind Ltd and
  Jindal group and also worked in the organizations
  like Tata Motors, Force Motors, Jayahind
  Industries.
• He has over 20 years experience in product
  development, process control foundry
  management.

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Expertise

• Mr.Parvinder Singh
• He has done engineering from College of
  Engineering Pune .
• He has over 35 years experience in various
  forming industries including foundry.
• He has expertise in machining providing solutions
  dealing with overseas foundries.
• He has coordinated Italian equipment suppliers
  for highly automated aluminium foundries for
  cylinder heads at TATA Motors Pune.

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Verticals Exposure

• We as a group have extensive experience in grey
  iron, nodular iron, aluminium foundries covering
  project planning, project execution, product
  development, efficiency improvement, cost
  control, process management etc.
• We have experience of dealing with auto
  commercial vehicles passenger car, tractor,
  twowheeler, electrical, windmill, engineering,
  sugar, heavy castings etc.

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Processes Exposure

• Green Sand process - hand molding and machine
  molding, no bake Process, full mold process,
  shell molding.
• Die Casting process gravity, high pressure low
  pressure
• Molding process Horizontal and Vertical
  flask-less molding machines like KOYO, DISA Jolt
  Squeeze molding machines, Continuous mixers for
  No Bake process
• Sand plant All types of mixers, coolers like
  Kunkel-Wagner, Erich, conventional other allied
  equipments.
• Melting process Coreless induction furnaces
  medium and mains frequency Cupola Holding
  furnaces Press Pours Auto pours all types of
  linings.

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Processes exposure

• Core making process Vertical and Horizontal
  shell core making Vertical and Horizontal cold
  box core making Hot box core making No bake
  core making Co2 core making.
• Pattern shop Wooden patterns, Metallic patterns,
  Epoxy patterns, Permanent dies Core setting
  fixtures Match plates Milling machines ( manual
  and cnc base ).
• Finishing operations Continuous and hanger type
  shot blasting machines Special purpose trimming
  machines Gate cutting machines.
• Peripheral equipments Compressors Generator
  sets Dust extraction units Pump house Gas
  plant.
• Alloys handled Cast iron ( all grades )
  S.G.Iron ( all grades ) Alluminium

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Services offered

• Preparing Project Report comprising of
• 1) Selection of technology, product, equipment,
  process etc,
• 2) Layout, building, and other utilities like
  air, water, power, gas etc
• 3) PROJECT cost details.
• 4) Time line of project activities.
• 5) Tooling requirement/budgetary cost/timeline.
• 6) Manpower requirement/organization structure.
• 7) Raw materials requirement/budgetary cost per
  unit.
• 8) Statutory clearances required.

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Consultation for the following

• Improvement in Production.
• Breakdown reduction.
• Rejection Control.
• Maintenance Planning and execution.
• Defining the Process Layout and raw material
  selection.
• Defining Product and process specification.
• Cost control, Value Engineering, Yield
  Improvement, 5S implementation, POKAYOKE, TPM etc

• Preparing documentation and implementing Quality
  systems like ISO9000, TS16949, SPC
• Conducting internal Audits Quality, Production,
  Maintenance systems and subsequent suggestions
  for improvement.
• Development of new components along with APQP and
  PPAP documents.
• Guidance for following safety practices in Plant
  and preparing safety SOP.

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Further services

• Implementation from green field to production.
• This will involve regular interaction with
  architect/building contractor/equipment
  suppliers/erectors/project team.
• We can also provide services for manpower
  selection/training/safety to your hr team.
• We can also provide help in your customer
  approvals.

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Contact Us

• Mr.S.S.Bhasin
• Ph no 91 98220 28716
• Email id satinder.bhasin_at_rediffmail.com
• Mr.Parvinder singh
• Ph no 91 98500 09155
• Email id pftwopftwo_at_gmail.com
• Mr.Sherkar
• Ph no 91 91580 07876
• Email id drsherkar_at_gmail.com
• Mr.Kiran Sohoni
• Ph no 91 99224 29689
• Email id knsohoni_at_yahoo.co.in
• Visit Us on www.ezar.in