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YS100 Series A Complete Process Control Solution!

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A Complete Process Control Solution! YS170 Dual Loop Programmable Controller YS100 Control Room Instruments YS150 Pre-configured single loop YS170 Programmable dual ... – PowerPoint PPT presentation

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Title: YS100 Series A Complete Process Control Solution!


1
YS100 Series A Complete Process Control
Solution!
2
YS100 Control Room Instruments
  • YS150 Pre-configured single loop
  • YS170 Programmable dual loop (plus YS150)
  • YS110 Standby manual station
  • YS131 Dual input indicator with alarms
  • YS135 Auto/Manual Station SV Loader
  • YS136 Auto/Manual Station MV Loader
  • YSS20 Programming Software

3
YS100 Hardware Platform
  • Surface mount technology reliable low power
  • Non-volatile memory (EEPROM)
  • Up to 400 lines of programming (YS170)
  • Modular construction with separate boards for
  • Power supply (auto sensing AC or DC voltage)
  • Communications (RS485, DCS, Peer-to-Peer)
  • Signal conditioning input
  • Independent CPUs for control and display
  • 24VDC Power for two-wire transmitters
  • Integral HARD MANUAL backup

4
YS150 Pre-Configured
  • No programming
  • Setup without PC
  • 3 ready to go strategies
  • Single PID
  • Cascade PID
  • Hi/Lo Auto Select

5
YS150 Single Loop Strategy
6
YS170 Programmable Dual Loop
  • All the YS150 functions
  • 2 Independent PID loops
  • 400 lines of custom code

7
YS150/170 Model Description
8
YS150/170 Inputs/Outputs
Controller Inputs/Outputs YS150
YS170 Analog inputs 4 5 4-20mADC
analog output 1 1 1-5VDC analog output
2 1 Selectable 4-20mA/1-5V
0 1 Discrete inputs 1 fixed
function 6 DI/DO Discrete outputs
5 fixed function (Software
Selectable) Independent PID loops
1 2
9
YS131 Dual Input Indicator
Tag Name
FI-1076
FAIL
FAIL ALM Lamps
ALM
LOOP 1
GPM
300.0
PV
Process Variable
146.9
Set Point
CHANGE Key (Press to Observe HH/LL Alarm Value)
CHG
0.0
PAGE key
SHIFT
YOKOGAWA
10
YS135 SV Auto/Manual Station
11
YS136 MV Auto/Manual Station
12
YS110 Remote Standby Station
13
YS100 Signal Conditioning
  • One signal conditioning card per instrument
  • mV (/A01)
  • Universal thermocouple (/A02)
  • RTD (/A03)
  • Potentiometer (/A04)
  • Input isolator (/A05)
  • 2 wire transmitter input with isolation (/A06)
  • Frequency (/A08)

14
YS100 Security Features
  • Password protection
  • Prevents unauthorized changes
  • Allows all parameters to be viewed but not
    changed
  • Built-in HARD MANUAL backup station
  • Used if controller fails
  • Controls Y1 analog output ONLY (LOOP 1)
  • Standard feature (specify it!)

15
YS100 Display
  • Display Technology
  • Backlit high resolution LCD
  • Blue background or white background
  • Display Screens
  • LOOP (12)
  • TREND (12)
  • ALARM
  • DUAL (12) (YS150 YS170 only)
  • TUNING (PID values, alarm set points, etc.)
  • ENGINEERING (Eng. units, tag name, etc.)

16
Wiring of 24VDC Loop Supply
17
YS170/YS150 LOOP Display
  • Tag Number or
  • Descriptor

FAIL ALM Lamps
  • Remote Set Point (CSV)
  • Local Set Point (SV) Automatic
  • Manual Operation of Output (MV)

DATA WINDOW
  • Process Variable
  • Set Point Value
  • Control Output
  • Increase Set Point (SV)
  • Decrease Set Point (SV)
  • Programmable Function Key
  • PAGE Key

ALARM Indication
  • Manual Output
  • Keys (lt gt)
  • SHIFT to observe
  • TUNING ENG

18
YS170/YS150 TREND Display
19
YS170/YS150 ALARM Display
20
Dual Loop Display
21
Tuning/Engineering Group Menus
22
Tuning Menu - PID 1
23
ENG MENU - CONFIG 1
24
ENG MENU - CONFIG 2
25
Tuning Menu - I/O DATA
Shows analog inputs X1 - X5 Analog outputs Y1 -
Y3 Discrete inputs/outputs DI or DO 0 low 1
high
26
Pre-configured SINGLE Mode
27
PID Tuning Parameters
PID 1 Display from TUNING Panel
Press A button until PB1 is highlighted... Press
\/ until PB1 is 20.0. Change TI1 to 10
seconds. Press PAGE to return to TUNING menu.
Select PARAMETER by pressing \/ button...
Press A until PLG1 is highlighted... /\
until 1.0 is set...
28
RS485 Communications Option (/A31)
122.5
C
A
M
Up to 16 instruments/serial port
PF
Available on ALL YS100 Series Instruments
O
SHIFT
29
Peer-to-Peer Communications (/A33)
30
YSS20-210 Programming Software
  • Required to write a custom YS170 program
  • Latest edition is Version 1.04
  • Required for peer-to-peer
  • communications option
  • (/A33 card)
  • Required for 400 steps
  • of programming

31
YSS20 Programming Software
  • Write custom programs on PC
  • Upload/download programs from PC to YS170
  • Data monitoring mode

32
Fundamentals
  • Basic Features
  • Library of 36 function modules (PID, function
    generators, math, boolean logic, etc.)
  • 400 lines of program possible, with comments
  • Flexible use of software flag registers
  • Subroutines and conditional branching
  • Location of important reference material
  • YS170 Programming Manual is the best source
  • TI 1B7C2-03E
  • Control Functions Manual
  • TI 1B7C1-01E

33
Programming Function Modules
  • PID Control (BSC, CSC SSC)
  • Math Functions (, -, , /, SQT ABS)
  • Program Constants (P, T K)
  • Boolean Logic (AND, OR, NOT, EOR)
  • Alarms (HAL, LAL, DLM VLM)
  • Discrete Inputs/Outputs (DI/DO)
  • Timers, Lead, Lag Deadtime Functions (TIM, LED,
    LAG DED)
  • Function Generators (FX GX)

34
Programmable Control Strategy Wiring Terminations
35
Programming using the PC
  • File management
  • Program editing
  • Parameter editing
  • Communication
  • Documentation printing

36
Stack Registers Operation
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