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ELECTROSTATIC PRECIPITATORS

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... (Cement kiln) the gas volume ... cement kilns and fossil-fuel-fired boilers Conclusion All ESPs, no matter how they are grouped, have similar components and ... – PowerPoint PPT presentation

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Title: ELECTROSTATIC PRECIPITATORS


1
ELECTROSTATIC PRECIPITATORS
Presented by Dipti Ranjan Khuntia Roll
EE200117115 Under the Guidance of Mr. GAYADHAR
PANDA
2
Introduction
  • Particulate Collection Device used in industries
    to minimize air pollution
  • Principle of operation? Electrostatic attraction
  • Efficiency of 99 in many industries
  • Can handle large gas volumes with a wide range of
    inlet temperatures, pressures, dust volumes, and
    acid gas conditions
  • Can collect particles of varying sizes in dry and
    wet states

3
Theory of Precipitation
  • Theory of Precipitation?Charging, Collecting
    Rapping
  • Particle charging? Discharge Collection
    Electrodes
  • Corona Discharge? Avalanche Multiplication
  • Ionization of gas molecules
  • Particle Charging Mechanism? Field charging,
    Diffusion charging, Electron charging
  • Particle Collection
  • Particle Removal

4
Particle Charging
5
Corona Discharge
6
  • Ionization of Gas Molecules
  • Particle Charging?
  • Field charging,
  • Diffusion charging,
  • Electron charging

7
  • Particle collection?
  • Particle Removal by rapping

8
Components of an Electrostatic Precipitator
  • Discharge electrodes
  • Collection electrodes
  • High voltage electrical systems
  • Rappers
  • Hoppers
  • Shell

9
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10
Discharge Electrodes
Typical wire discharge electrodes
Rigid frame discharge electrode design
Typical rigid discharge electrode
Flat-plate discharge electrode
11
Collection Electrodes
12
High Voltage Electrical system
  • Transformer-rectifier (T-R) sets
  • Primary voltmeter
  • Primary ammeter
  • Secondary voltmeter
  • Secondary ammeter
  • Spark meter

13
Rappers
  • Typical hammer/anvil rappers for collection
    plates
  • Typical magnetic-impulse rappers
  • for collection plates

14
Hoppers
  • Strike plates
  • Poke holes
  • Vibrators
  • Rappers

Hopper
Double-dump discharge device
Rotary airlock discharge device
15
Conveyors
Drag conveyor
Screw conveyor
Pneumatic conveyor for transporting dust from ESP
16
Types of Electrostatic Precipitators
Gas Flow through a tubular precipitator
  • Tubular Precipitators
  • Plate Precipitators

Gas flow through a plate precipitator
17
Cold-side ESPs
Cold side ESPs
  • Cold side ESPs
  • 1) volume of flue gas that is handled is less
  • 2) less costly
  • 3) overall size of the unit is smaller
  • 4) used to remove fly ash from boilers that
    burn high sulfur coal

18
Hot Side ESPs
  • used in high-temperature applications (Cement
    kiln)
  • the gas volume treated in the ESP is larger
  • the overall size of the precipitator is larger
    making it more costly
  • structural and mechanical problems occur in the
    precipitator shell

19
Wet Side ESPs
  • Wet ESPs are used for industrial applications
    where the potential for explosion is high
  • When dust is very sticky, corrosive, or has very
    high resistivity
  • It does not have problems with rapping
    reentrainment or with back corona

20
Dry Side ESPs
  • Particles are charged and collected in a dry
    state
  • Dust particles collected are removed by rapping
  • Used in steel furnaces, cement kilns and
    fossil-fuel-fired boilers

21
Conclusion
  • All ESPs, no matter how they are grouped, have
    similar components and operate by charging
    particles or liquid aerosols, collecting them,
    and finally removing them from the ESP before
    ultimate disposal in a landfill or reuse in the
    industrial process
  • The precipitator should be designed to provide
    easy access to strategic points of the collector
    for internal inspection of electrode alignment,
    for maintenance, and for cleaning electrodes,
    hoppers, and connecting flues during outages

22
Thank You
23
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