Benefits of Using an Annular Cutter - PowerPoint PPT Presentation

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Benefits of Using an Annular Cutter

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Using an annular cutter still isn't considered to be the norm, especially when you are talking in-home machinery. Using a metal hole saw has been the standard for some time because most people didn't want to spend the money on magnetic drills or larger pieces of equipment. – PowerPoint PPT presentation

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Title: Benefits of Using an Annular Cutter


1
Benefits of Using an Annular Cutter
2
  • Using an annular cutter still isn't considered to
    be the norm, especially when you are talking
    in-home machinery.
  • Using a metal hole saw has been the standard for
    some time because most people didn't want to
    spend the money on magnetic drills or larger
    pieces of equipment.

3
  • However, now that an annular cutter can be used
    with a drill press, more people have been looking
    into adding one as part of their metalworking
    arsenal.

4
  • Here are a few benefits that you could gain from
    doing this as well. Keep in mind that most of
    these benefits stem from comparing an annular
    cutter to a standard twist drill.

5
  • One of the biggest benefits that the average
    person will notice is that using an annular
    cutter can save both time and energy.
  • For example, if you are currently using a twist
    drill or metal hole saw, there is a good chance
    that completing your project will include a
    number of drilling steps.

6
  • However, with the cutter you will be able to do
    this all in one step because it is designed to
    eliminate the need for pre-drilling.
  • Additionally, you save time because you can work
    at a faster cutting speed.

7
  • While you will still need to use some form of
    coolant, all of the actual cutting will be done
    at a much faster feed rate. This is because they
    have more teeth and less tool wear.

8
  • Another benefit is that an annular cutter can be
    utilized with much less powerful drilling
    equipment. Since it does not try to drill
    through the entire piece of metal, it takes less
    power to complete the project.

9
  • In this regard, it is very similar to a standard
    metal hole saw. The only difference is that this
    type of bit is much more efficient.
  • This not only saves energy, but also makes the
    entire job much easier to complete.

10
  • Additionally, you can drill all of your holes
    without pre-drilling or step drilling.
  • Because of its unique design, you will be able to
    create holes that were previously very difficult
    or near impossible to achieve due to awkward
    angles.

11
  • Plus, an annular cutter is much more precise and
    accurate than your standard twist drills.
  • Finally, it is much easier to add coolant through
    the tool center pin, which makes deep hole
    drilling possible with a single, non-stop step.

12
  • As you can see, there is a wide range of benefits
    to using an annular cutter, especially if you
    currently use a twist drill. It even has a
    number of benefits over a standard metal hole
    saw.

13
  • While there are many benefits to using this tool,
    the six most prominent benefits include saving
    time, saving energy, using faster feed rates,
    using less powerful and lighter equipment,
    drilling awkward holes accurately, and
    facilitating coolant feeding thanks to the tool
    center pin.

14
  • With such an array of advantages, it is no
    surprise that more people are opting for an
    annular cutter over the traditional twist drill.

15
  • With so many different advantages to be had, it
    is no surprise that more people are opting for an
    annular cutter over the traditional twist drill.

16
Ditch the Drill and Pick Up an Annular Cutter
17
  • It is surprising how many people still use a
    regular bit on a twist drill to create holes in
    denser materials such as metal. This can be
    especially difficult if you are trying to create
    large holes.

18
  • It is much easier to use a simple attachment
    called an annular cutter. It is designed
    specifically to help you out in this type of
    situation.

19
  • Depending on how you plan on creating your hole,
    a metal hole saw might be a good option as well.
    Here is a closer look at why you should ditch
    your twist drill and bit and upgrade to much more
    advantageous tools.

20
  • The main reason many people are moving away from
    twist drills is that they can quickly turn a very
    efficient operation into a very slow and tedious
    one.

21
  • The design of your standard twist drill really
    hasn't changed much over the last few centuries.
  • Even with enhancements like carbide tips and core
    drills, the overall product is still not as
    effective as it should be. This is because twist
    drills do two things simultaneously cut and
    chisel.

22
  • Due to its design, its effectiveness is limited
    by the available horsepower behind it. Instead
    of battling against the drill, using an annular
    cutter can provide you with the same output of
    work with much less power.

23
  • Additionally, because of the extra pressure and
    thrust required with a twist drill, in most cases
    only two cutting edges have to do all of the
    work. This not only causes premature wear and
    tear, but also means that there is a slower feed
    and metal removal rate.

24
  • Essentially, the more teeth available for
    cutting, the more efficient your drill will be.
    That is why the metal hole saw became popular in
    the first place.

25
  • However, if you don't want to purchase a new
    piece of equipment, there is a number of
    different ways to integrate an annular cutter
    with the drill or press that you already have.

26
  • An annular cutter is different than your regular
    drill bit because it is hollow and offers
    multiple cutting edges as opposed to only two.
    Plus, the lowered inner and outer edges means
    that each tooth has a lower total work load.

27
  • Because the tool is hollow, the surface that you
    are cutting and converting into chips is much
    smaller than a traditional twist drill. This
    means that higher feed rates and less power is
    required.
  • Additionally, because you need less thrust, this
    type of cutter also requires less energy to
    operate.

28
  • In short, using an annular cutter instead of your
    traditional twist drill bit is more efficient in
    every aspect. If you are drilling a hole that is
    particularly large, then a metal hole saw might
    be your best option.

29
  • Either way, a traditional twist drill will always
    be your most inefficient option. As there are
    fewer cutting points it requires more energy,
    horsepower, and thrust to achieve the same
    results over a longer period of time.

30
  • If cutting holes is something that you need to do
    on a regular basis, then it is probably time to
    look into more efficient options.

31
  • For more information about
  • annular cutters and
  • metal hole saws,
  • please check out www.hermanscentral.com
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