PYN PRECISION COMPONENTS

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PYN PRECISION COMPONENTS PYN PRECISION
ENGINEERING
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Introduction

• PYN is a precision Automotive and Aerospace
  component manufacturing company based in India
• PYN has over 30 years experience in the
  Automotive, Aerospace and cutting tools business
• PYN has long-term satisfied customers such as
  Maruti Suzuki, Tata Motors, Subros, Aerospace and
  Engineering industries.
• PYN has now reached the Moon as our components
  are aboard Indias first mission to the moon
  Chandrayaan. Our components were also present in
  the launch vehicle PSLV.

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Background

• Parent company - Northern Tools and Gauges Pvt.
  Ltd. (NTG) is a family-owned and operated company
  established in 1975
• first CNC machining job shop in North India -
  1983
• Tier-1 supplier to the Indian AUTOMOTIVE,
  AEROSPACE and ENGINEERING industries for over
  twenty years
• supplying over 300,000 machined parts per month
  to AUTOMOTIVE customers
• single source for numerous critical parts for the
  Indian AEROSPACE and AUTOMOTIVE industries
• reputed manufacturer of CUTTING TOOLS such as
  gear cutting hobs and hacksaw blade milling
  cutters

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Our Proposition
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Overview

1. Multi-location manufacturing facilities in
   Faridabad, North India and Pune, West India with
   3 manufacturing plants
2. Consistently ranked No.1 in quality by Maruti
   Suzuki Ltd.
3. ISO 90012000 certification in 2003 and 2008
4. TS 16949 certification presently underway
5. Strength in rapid design and development due to
   extensive tool room experience and facilities
6. Providing a one-stop and end-to-end solution for
   our customers

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Vision Statement

• To become one of the largest automotive and
  aerospace systems manufacturer
• total solutions from design and engineering,
  prototyping, validation and supply
• Worldwide operations

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Location
PYN
PYN
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Customers (indicative)

• AUTOMOTIVE
• Maruti Sukuki Ltd.
• Suzuki Powertrains Ltd. (Diesel Engines)
• Subros Ltd.
• Tata Motors Ltd.
• Eicher Ltd.
• Carraro India Ltd.
• Caparo India - General Motors

• AEROSPACE
• Indian Space Research Organization
• Hindustan Aeronautics Ltd.
• Bharat Electronics Ltd.
• Vikram Sarabhai Space Center
• Space Applications Center

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Products (indicative)

• AUTOMOTIVE PRODUCTS
• Engine parts
• Intake manifolds, Cylinder head cover ,
  Crankshaft pulley , Engine mounting bracket
• Generator mounting bracket
• Bed plate inserts
• Car A/C parts
• Compressor Clutch Rotor, Compressor housing
  cover
• Idler pulley
• Tube connectors
• Compressor mounting bracket
• Transmission parts
• Differential housing, gear box housing,
  synchronizer parts
• Planetary carrier housing
• Clutch Arm Release
• Gear shift case

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Products (indicative)

• AEROSPACE PRODUCTS
• RADAR PARTS
• Microwave components, Wave-guides
• Motion control parts
• SATELLITE/PAYLOAD PARTS
• Structural parts, space communication parts
• Navigation parts
• Space Telescope parts, Space-based remote
  sensing camera parts
• SATELLITE LAUNCHING VEHICLE PARTS
• Structural parts
• Engine parts
• Propulsion parts
• Avionics components

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Leadership

• Kishore Gupta
• B.E.(Hons) - BITS, Pilani
• Over 37 years experience in manufacturing
  business - autocomponents, aerospace and CNC
  machining
• Aditya Pittie
• B.S.Engg (Summa Cum Laude)- University of
  Michigan, USA
• GSMP - INSEAD, France
• Over 12 years top level business experience
• Pittie Enterprises Group - real estate, solar
  energy, high-tech agriculture
• The oldest and most respected business family in
  Pune - The Raja Bahadur Motilal Poona Mills Ltd,
  est. 1893

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Quality

• major customers utilizing our services for more
  than twenty years
• High quality consistency
• consistently ranked No.1 in quality by Maruti
  Suzuki Ltd.
• Low rejections - 20PPM for some high-quantity
  items and 50PPM for some others
• Direct On Line supplier status in Maruti and
  Subros
• Daily Red Bin Analysis and QCM meetings.
• Near-perfect repeatability of close tolerances in
  high-quantity production items being supplied to
  customers like Maruti and Subros (such as
  3-micron cylindricity, H7 and H6 bores.)
• Robust and well-established processes and systems
  are well integrated within our work practices eg.
  Kaizen, Poka Yoke, value stream mapping, root
  cause analysis, 5 whys? etc.
• ISO 90012000 certification in 2003 and Feb 2008
• TS 16949 and ISO 14001 certification presently
  underway

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Quality Policy

• We are committed to meeting and exceeding
  customer expectations of products and services
  through highest quality, on-time delivery and
  zero defects while maintaining the highest
  standards of fairness, integrity, transparency,
  trust, safety and morale to emerge as a leading
  precision component manufacturer.
• OBJECTIVES
• Zero defects
• On-time delivery
• Improvement in customer satisfaction level

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Strengths

• Rapid localization to reliable delivery
• Highest quality standards with proven and long
  established track record of supplying critical
  line items to Auto majors in India as well as to
  Aerospace industry with Zero PPM.
• Reduced development time and cost. We have a
  separate division for this.
• Robust backward integration of our supply-chain
  with a dedicated cluster of high-quality vendors
  for castings, forgings, extrusions, painting,
  plating, heat treatment etc.
• Zero debt company.

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Strengths

• Internal machining standards are maintained at
  half tolerance of all specifications thereby
  leading to high Cp/CpK
• Stringent inspection and QA standards through CMM
  and accredited testing labs
• Use of latest technology in CNC machines,
  CAD/CAM, processes, systems etc. Separate
  production and development plants
• Large, well equipped tool room
• In-house pattern and die manufacturing for rapid
  development of castings and forgings
• Experience in manufacture of special toolings,
  jigs fixtures

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Strengths

• Rapid development with reduced time and cost -
  our full fledged in-house tool room and 30 years
  of tool room experience enable us to rapidly
  develop new components, jigs, fixtures, gauges
  and tools
• A workforce of over 250 highly skilled, trained
  and motivated employees
• Highly skilled development team with expertise in
  Automotive and Aerospace machining
• Impeccable reputation and long term relationship
  with all our stake holders

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Production Systems

• Kaizen
• 5S
• Kanban
• PDCA (plan-do-check-act)
• Lean Manufacturing
• Cell manufacturing
• Value stream mapping
• TPM
• APQP
• PPAP
• 8D problem solving
• Root cause Analysis(RCA), Fishbone diagram, Red
  bin analysis(RBA), 5 whys?, Poka Yoke

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Philosophy

• "First time right
• Constancy of Purpose
• Right process will produce right results
• Best quality, lowest cost, on-time
• Plan deeply, implement swiftly
• QCDSM - quality, cost, delivery, safety and
  morale
• Zero Defects
• Half Tolerance
• 4P Philosophy, Process, People, Problem Solving

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Values

• FITT
• a) FAIRNESS
• b) INTEGRITY
• c) TRANSPARENCY
• d) TRUST

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Organization Model
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Organization Structure
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Differentiators

• FIRST TIME RIGHT
• Rapid design and development
• End-to-end solution from design to production
• Low cost country advantage
• Strong tool room and development capabilities
• Short lead time and reduced costs
• Multi-location
• Robust and mature systems and processes
• Customer centric/focussed
• Best quality, low cost, on-time
• Zero defects
• Flexibility/adaptability in volumes and batch
  sizes

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Machining Capacity (indicative)

• 28 Vertical Machining Centers
• 3 Horizontal Machining Centre
• 20 CNC Turning Centers
• 8 CNC Flexible Manufacturing Systems
• 1 SIP Jig Boring machine (considered worlds
  best)
• Over 100 conventional machines (lathes, milling
  machines, tapping machines, drill machines etc.)
• Fully equipped QC and inspection facilities
  (including Zeiss Numerex CMM)

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Machining Capability (indicative)

• Turned Components on CNC Turning centres from
  10mm dia to 350mm
• Accuracy up to 5microns
• Surface Finish 1.2 to 0.4 Ra
• Machined Components up to 900x 500 x300 mm size
• Accuracy up to 10 micron on CD and 5 micron on
  bore size

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Machining Capability

• Materials machined ferrous, non ferrous, cast,
  forged, rolled, extruded, special nickel alloys,
  titanium etc.
• Industries catered to Automobile, Aerospace,
  Defence , Engineering, FMCG, Electronics,
  Microwave etc.
• Support of heat treatment, grinding and tool room
  available.
• Regular purchase of grey/sg iron castings,
  ferrous forgings, aluminium die castings,
  forgings, extrusions, copper, brass and stainless
  steel etc.
• Separate inspection facilities for regular and
  prototype production.

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Infrastructure

• Factory at Faridabad, North India
• Principal unit with 3 plants
• Large fully integrated facility
• Factory at Sanaswadi, Pune, West India
• Greenfield facility
• Excellent infrastructure and location

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Growth Drivers-PYN

• REC (Resources, Experience, Commitment)
• Entrepreneurial spirit with vision, focus and
  hunger for high growth
• Ready infrastructure available for expansion
• Huge experience and proven track-record
• Impeccable reputation and long term relationship
  with all our stake holders
• Proven responsibility and track record for
  fulfilling contracts and commitments
• State-of-the-art machining capabilities

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Growth Drivers-PYN

• Strong technical and engineering skills
• Robust processes and systems
• Technical expertise of top management
• Strong CAD, CAM and CAE capabilities - Delcam,
  ProE, Katia etc.
• Product testing and validation capabilities

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Growth Drivers-PYN

• Strong financials/valuations
• zero debt company
• strong balance sheet, high net worth
• High brand value due to over 30 years in business
  with impeccable reputation with customers

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Growth

• our new plant in Pune began operations in
  October 2007.
• The facility will be expanded rapidly and will
  increase our capacity manifold
• We are looking to rapidly expand and cater to new
  business from the auto and engineering majors as
  well as for exports.
• We have adequate financial and technical
  strengths to expand and cater to new business.
• We are also actively looking at setting-up new
  facilities with new technology and/or product
  line capabilities.

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Growth

• Plans
• Expansion of Product lines
• Backward integration - ferrous foundry
• Export of products and assemblies
• Expansion of aerospace, aircraft MRO and defence
  business
• Technology-led growth through foreign
  collaborations, JVs etc.
• Forward integration into assemblies, systems etc.
• Acquisitions in India and abroad
• total solutions from design and engineering,
  prototyping, validation and supply.

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Environmental Policy

• We are dedicated to providing high quality
  products and services while meeting and exceeding
  all relevant environmental legislation and
  regulations through in-house initiatives for
  continual reduction-in and prevention of
  environmental damage.
• We are committed to resource conservation by
  incorporating pollution prevention, waste
  minimization and recycling activities into the
  companys continual improvement process.
• We believe that it is now more important than
  ever to manufacture a quality product in a manner
  that is sustainable and durable with the
  environment.

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Safety Policy

• We recognize that healthy and safe working
  conditions and practices are vital for business
  excellence.
• We therefore aim to conduct our business in a way
  that prevents risk, injury and ill-health of all
  our stakeholders and also prevents damage to our
  plant, equipment, material and other property as
  a result of accident, fire and other dangerous
  occurrences.