Integrityfocussed, riskbased, external corrosion management'

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Integrityfocussed, riskbased, external corrosion management'

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ECM has the largest pool of Nace-certified/qualified inspectors in Europe. ... ECM supplies a one stop shop' for the management of painting maintenance, from ... – PowerPoint PPT presentation

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Title: Integrityfocussed, riskbased, external corrosion management'

1
ECM Metacor overview

Integrity-focussed, risk-based, external
corrosion management.

2
Our Role

Documented scheme for control and management of
external corrosion risks.
Integrated external corrosion management and
integrity.
Prioritised coatings, insulation and PFP
maintenance scopes.
Packaged information necessary for informed
decision making and budget justification.

3
Key features

Integrity-focussed
Affordable (phased, low cost start-up and
maintenance)
Auditable line of sight from Safety Case to
activity
Justifiable, clear, costed plans
Flexible (what ifs)
Optimised strategy and budget costs

4
Services

Nace Qualified Inspectors
ECM has the largest pool of Nace-certified/qualifi
ed inspectors in Europe.
Painting Project Managers
ECM supplies project managers and co-ordinators
for major painting programs.
One Stop Shop
ECM supplies a one stop shop for the management
of painting maintenance, from producing the
scope, through prequalification and selection of
materials and contractor, to managing the project
through to completion on time and budget.
Specifications, Consultancy and Verification
ECM writes corporate painting specifications,
advises on specific external corrosion problems
and can verify specific external corrosion
control systems to ensure they meet the clients
needs.

5
The Metacor Tool
Standing Data Library (non aligned) Service /
Purpose Criticality (Client) Paint
Systems Corrosivity Zones

Metacor has five major elements
Criticality processing
Worksite information
Condition information
Planning
Web delivery/update

Client
Asset(s)
Work Area Group (optional)
Condition (readings etc.)
Planning Engine
Work Area (required)
Item Parts (elements)
Item Part Collection (optional
Scenarios and plans
Anomalies
6
Metacor contains information on

Client, asset, location
Asset divided into work areas/groups
Item Part technical information
Condition information
Corrosivity zones (incl. corrosion rates)
Service codes (e.g. primary steel)
Paint systems/costs
Observations/anomalies
Coating plans and scenarios

7
Item Part Information

Location
Type
Coating
Design info
Probability
Consequence

8
Criticality Processing

Probability of failure is related to the
elements tolerance to external corrosion related
to required life
Consequence of failure in terms of harm (persons
or environment) and cost
Combined in a simple matrix to give the
criticality rating

The matrix is weighted in favour of the
Consequence rating.
N.B. In this context, failure is taken to be loss
of fitness for purpose (i.e. the potential for
failure).
9
Condition

Coatings condition
Material Loss
Observation (anomaly)
Photos, documents, drawings

10
Planning (settings and choices)
Plan settings

Least cost
Least interventions
Least metal loss
Most coating life
Appearance critical (e.g. for attracting 3rd
party customers)

11
Stage 1 - Choosing Strategy

Set criticality criteria (Client or Metacor)
Set integrity criteria (i.e. corrosion allowance,
corrosion allowance diminution allowed)
Produce alternatives (e.g. little and often, big
hit etc.)
Review and make decision on strategic approach to
maintenance

or
12
Stage 2 Optimising Strategy

Establish extent of maintenance required
Optimise chosen strategy
Build budget
Produce listing and graphs for review.
Present plans for review and approval.

13
Stage 3 Executing Strategy

Final optimisation (e.g. opportunistic access
availability etc.)
Package into Detailed Work Scope Packs - logical
work chunks for effective communication,
management control.
Define execution and quality specifications

14
Stage 4 - Managing Strategy