Don Plumlee1, J' Steciak1, A'J' Moll2 - PowerPoint PPT Presentation

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Don Plumlee1, J' Steciak1, A'J' Moll2

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Collaboration between Boise State University (BSU) and Washington State University (WSU) ... LTCC is a Glass/Alumina mixture that sinters at Low Temperature ( 900 C) ... – PowerPoint PPT presentation

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Title: Don Plumlee1, J' Steciak1, A'J' Moll2


1
Ceramic MEMS Pollution Sensor
Don Plumlee1, J. Steciak1, A.J. Moll2 1University
of Idaho, 2Boise State University DPlumlee_at_boisest
ate.edu
Low Temperature Co-Fired Ceramics
Motivation
  • Collaboration between Boise State University
    (BSU) and Washington State University (WSU)
  • Sensor Probe inserted into soil for groundwater
    vapor monitoring.
  • Analyzes vapor pollutant concentrations above
    groundwater.
  • Data collected and broadcast from array of
    sensors in real-time.
  • Objective Accurate Time/Space tracking of
    chemical migration in groundwater vapor.

IMS Sensor
  • Low Temperature Co-Fired Ceramics (LTCC)
  • LTCC is a Glass/Alumina mixture that sinters at
    Low Temperature (lt 900C)
  • The Ceramic substrate and embedded elements are
    Co-Fired in one step.
  • Material in the green state is composed of
    Glass, Ceramic and Organic binder
  • Raw LTCC is delivered as a flexible sheet called
    Green Tape

Direct-Push Truck (Groundwater Application)
Sensor Probe Model (Groundwater Application)
LTCC-IMS Schematic
Design
Ion Mobility Spectrometer
LTCC-IMS Solid Model
Tyndall Gate Model
IMS Detection Capability
IMS Examples
High Electrode density in LTCC limits ion
diffusion and improves selectivity
  • Advantages
  • Detection Capability
  • Distinguish different species
  • Sensitive to ppm range
  • Fast (20 samples/sec)
  • Axial configuration
  • Robust
  • Partial list of Detectable Species
  • Sensitive to both air and water born pollutants
  • NH4, SO2, and NO2 are all Pollutants of
    Interest in ID
  • Several HAP chemicals on list
  • Ions are propelled through the electric field to
    the collector grid
  • Larger ions move slower than smaller ions
  • Ion Time of Flight can be correlated to
    chemical species
  • Modular design with 27 segments
  • 156 Interconnected Layers
  • 5 embedded metal gates
  • 5 LTCC layers
  • 2 metal ion gates

Fabrication
Co-Fire
Constrained Lamination
Trim Device Outer Surface
Assemble Segments
Cut-out Segments
Prepare Sheets
  • Fire IMS in furnace
  • Prepare Solder Pads
  • Mill Sheet Patterns
  • Print Circuits/Resistors
  • Stack, Laminate
  • Mount device in Tool
  • Trim device on Lathe
  • Insert device into cylinder
  • Laminate to 1000 psi
  • Route IMS Segments
  • Clean Holes
  • Align Segments on Pins
  • Bond Segments

Acknowledgements
Future Work
Funded by the United States EPA under Contract
no. X97031101-0
  • BSU students Greta Doyle, Seth Kuhlman, Brian
    Jaques
  • BSU staff Molly Gribb, William Knowlton, Robert
    Walters
  • DuPont Material Donations
  • Agilent Equipment Donations
  • Integrate IMS device and electronic controls into
    housing at BSU
  • Test Integrated Sensor System in Real soil and
    atmosphere situations
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