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SwitchedCapacitor Converters: Big and Small

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Title: SwitchedCapacitor Converters: Big and Small


1
Switched-Capacitor ConvertersBig and Small
  • Michael Seeman
  • UC Berkeley

2
Outline
  • Problem motivation
  • Applications for SC converters
  • Converter fundamentals
  • Energy-harvested sensor nodes
  • Energy harvesting technology
  • Power conversion for energy harvesting
  • SC converters for microprocessors
  • Conclusions

3
Problem Motivation
  • Inductor-based Converters
  • Efficient at arbitrary conversion ratios
  • Cannot be integrated
  • The inductor is often the largest and most
    expensive component
  • Causes EMI issues
  • Switched-capacitor (SC) converters
  • Can easily be integrated
  • No inductors
  • EMI well controlled
  • Efficient at a single (or a few) conversion ratios

4
Applications
Existing
Proposed
And more
5
Switched-Capacitor Fundamentals
Simple 21 converter
  • The flying capacitor C1 shuttles charge from VIN
    to VOUT.
  • Fixed charge ratio of 21
  • A voltage sag on the output is necessary to
    facilitate charge transfer
  • Fundamental output impedance

6
Performance Optimization
Switch Area
Switching Frequency
7
Wireless Sensor Node Converters
  • Distributed, inexpensive sensors for a plethora
    of applications
  • Batteries and wires increase cost and liability
  • Low-bandwidth and aggressive duty cycling reduces
    power usage to microwatts
  • Miniaturization expands application space

8
Node Structure
Feb. 20, 2009
Michael Seeman Harvesting Micro-Energy
8
9
Environmental Energy
S. Roundy, et. al., Improving Power Output for
Vibrational-Based Energy Scavengers, IEEE
Pervasive Computing, Jan-Mar 2005, pp. 28-36.
Feb. 20, 2009
Michael Seeman Harvesting Micro-Energy
9
10
Energy Harvesters
Voltage
Considerations
Efficiency drops inside due to carrier
recombination and spectrum shift
0.6V/cell (outdoors) 0.1V/cell (indoors)
Solar
Resonance must be tuned to excitation frequency
for maximum output, sensitive to variation
1-100V (macro) 10mV-1V (MEMS)
Vibrational
1-3 µV/K / junction 1mV-1V / generator
Requires large gradient and heat output low
output voltage unless thousands of junctions used
Thermal
11
Ultra-compact Energy Storage
  • Commercial LiPoly batteries only get down to
    5mAh 300mg
  • Printed batteries and super-capacitors allow
    flexible placement and size
  • Li-Ion and AgZn batteries under development

Christine Ho, UC Berkeley
Feb. 20, 2009
Michael Seeman Harvesting Micro-Energy
11
12
Example PicoCube TPMS
A wireless sensor node for tire pressure sensing
on a dime
radio COB die
Yuen-Hui Chee, et. al., PicoCube A 1cm3 sensor
node powered by harvested energy, ACM/IEEE DAC
2008, pp. 114-119.
Feb. 20, 2009
Michael Seeman Harvesting Micro-Energy
12
13
Synchronous Rectifier
High gain amplifier controls high-side switches
to provide lossless diode action
VOC (open circuit voltage)
VR (loaded voltage)
IR (input current)
Hysteretic low-side comparator reduces power
consumption at zero-input
100 Hz input, 2.1k? source impedance
Feb. 20, 2009
Michael Seeman Harvesting Micro-Energy
13
14
Converter Designs
32 Converter (0.7V)
12 Converter (2.1V)
STMicro 130nm CMOS Fall 2007
  • Native 0.13µm NMOS devices used for high
    performance
  • 30 MHz switching frequency using 1nF on-chip
    capacitors
  • Hysteretic feedback used to regulate converter
    switching frequency
  • Novel gate drive structures used to drive
    triple-well devices

Feb. 20, 2009
Michael Seeman Harvesting Micro-Energy
14
15
Power Circuitry Performance
Regulated
Peak efficiency of 88 (max possible 92)
Unregulated
VDD 1.1 V NiMH 2.1 k? source
Feb. 20, 2009
Michael Seeman Harvesting Micro-Energy
15
16
SC Converters for Microprocessors
  • Power-scalable on-die switched-capacitor voltage
    regulator (SCVR) to supply numerous on-die
    voltage rails
  • Common voltages1.05V, 0.8V, 0.65V, 0.3V
  • From a 1.8V input
  • On/off capability allows replacement of power
    gates
  • Small cells are tiled to provide necessary power
    for each rail

17
SCVR Topology
  • For low-voltage rails, add an additional 21 at
    the output

18
SCVR Performance
High-efficiency points aligned with nominal load
voltages
20 fF/mm2 MIM Cap 2.5 W in 2.5 mm2 die area
19
SCVR Performance Tradeoffs
Efficiency
Max. Switching Frequency MHz
Capacitor Area mm2
20 fF/mm2 MIM Cap 2.5 W in 2.5 mm2 die area
20
Improving SCVR Efficiency
  • Improving switch conductance/capacitance
  • Improving capacitor technology
  • Higher capacitance density
  • Lower bottom plate capacitance ratio
  • Parasitic reduction schemes
  • Charge transfer switches
  • Resonant gate/drain
  • Control tricks can help for power backoff

21
Regulation with SCVRs
  • Regulation is critical to maintain output voltage
    under variation in input and load.
  • No inductor allows ultra-fast transient response
  • Given ultra-fast control logic
  • Regulation by ratio-changing and ROUT modulation

All methods equivalent to linear regulation
(zero-th order)
22
Regulation and Efficiency
Varying frequency switch size
Varying frequency
Fixed frequency (unregulated)
32 _at_ 1.05V out 2.5W using 2.5mm2 area
23
Example Transient Response
2.2 V
Open-loop
1.8 V input
Full load current
Lower-bound feedback
8 load
24
Conclusions
  • Switched-capacitor converters exhibit significant
    advantages over inductor-based converters in many
    applications
  • SC converters can be easily modeled using
    relatively simple analysis methods
  • SC converters and CMOS rectifiers make ideal
    power converters for sensor nodes
  • Modern CMOS technology allows for
    high-power-density on-chip power conversion
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