Title: Wood and Fiber Fundamentals
1Wood and Fiber Fundamentals
- Composition of wood
- What exactly is wood?
- Carbohydrate (composed of Carbon, Hydrogen, and
Oxygen) - Elemental composition (dry wood)
- 49.5 C
- 6 H
- 43.5 O
- Very much NOT homogeneous
2Base Composition of Wood
3Wood and Fiber Fundamentals
- Composition of wood
- Four major classes of compounds
- Cellulose (45)
- Hemicellulose (25 - 35)
- Lignin (20 - 30)
- Extractives (2-8)
- (Composition varies between hardwoods and
softwoods) - Of these, paper and paperboard products are
mostly composed of cellulose
4Wood and Fiber Fundamentals
- Cellulose
- Linear polymer of the sugar glucose
- Glucose C6H12O6
- Polymer of sugar poly-sugar or
- polysaccharide
- Glucose is extremely important biochemically as
a basic energy source (biological fuel) - Table sugar sucrose
- Sucrose disaccharide composed of glucose (C6)
and fructose (C5)
5Wood and Fiber Fundamentals
- Cellulose
- Ring structures hooked end to end in pairs
6Wood and Fiber Fundamentals
- Cellulose
- Cellulose (C6H10O5)n
- n degree of polymerization (i.e. how many
monomer units linked together) - Wood n 10,000
- Paper fibers n 600-1500
- Starch has identical chemical formula
- (C6H10O5)n
- Difference is in linkage hooking glucose units
together
7Wood and Fiber Fundamentals
- Cellulose
- linear structure repeated
- at all levels
- final result is macroscopic
- fiber
8Wood and Fiber Fundamentals
- 2. Hemicellulose
- Polysaccharides like cellulose, but
- Variety of monomer units (i.e. C5 and C6 sugars)
- Much smaller polymers (i.e. lower values of n)
- Branched instead of linear like cellulose
- Very hydrophilic (water-loving) and swellable
in water - Important role in bonding cellulose fibers
together in a sheet - Need to be removed completely for production of
dissolving pulp
9Wood and Fiber Fundamentals
10Wood and Fiber Fundamentals
- 3. Lignin
- Glue that holds together cellulose fibers in wood
- Amorphous (i.e. non-crystalline) polymer which
also provides water resistance to wood - Kraft pulping lignin burned as a high-value
energy source (Kraft recovery process) - Sulfite pulping Lignosulfonate chemical
by-products can be produced - road binders, cattle feed, dispersants, drilling
mud additives
11Wood and Fiber Fundamentals
- 3. Lignin
- Very complicated chemical structure
- Basic chemical building block is the phenyl
propane unit
12Wood and Fiber Fundamentals
- Extractives
- Represent what we commonly call pitch
- extractives means extractable or soluble in an
organic solvent such as chloroform - Provide insect and rot resistance to the tree
- Mixture of
- Resin acids (e.g. abietic acid or rosins)
- triple-ring structures
- Fatty acids (e.g. stearic acid)
- C18 long chain hydrocarbons
13Extractives Chemical Structure
14Wood and Fiber Fundamentals
- Extractives
- Provide starting material for chemical byproducts
such as turpentine and tall oil - Naval Stores industry
- Pitch becomes highly concentrated in stumps of
pine trees - Pine stumps harvested for pitch content
- Rosin for paper sizing agent and anti-friction
aid
15Crude Tall Oil Recovery
16Wood and Fiber Fundamentals
17Hardwood v. Softwood Fiber Chemistry
- Chemical differences between hardwood and
softwood fibers - hemicellulose content (or amount)
- HWs 35 SWs 25
- Lignin content (or amount)
- HWs 20 SWs 25-30
- hemicellulose and lignin chemistry
- specific forms of extractives (chemical
structure) - Cedar trees hydroxyketones which are toxic to
wood destroying fungi (thujaplicins)
18Lignin Alcohol Building Blocks
19Wood and Fiber Fundamentals
20Wood and Fiber Fundamentals
- Thus, wood is basically a natural composite
material with cellulose fibers as the reinforcing
material, and lignin as the continuous matrix
material - Amazingly good strength, water resistance, and in
some cases rot resistance (i.e. cedar) - Provides an abundant source of cellulose fibers
for papermaking, usually as a by product of
lumber manufacture
21Wood and Fiber Fundamentals
- Fiber structure and anatomy
- General Fiber structure
- Composed of layers or walls
- Varying microfibril orientation in each wall
- Walls are mostly cellulose and hemicellulose
- Some lignin in outer walls
- End Result amazingly strong and flexible
structure
22Wood and Fiber Fundamentals
- P primary wall
- S1 1st secondary layer
- S2 2nd secondary layer
- S3 3rd secondary layer
- L warty layer
- S2 layer is bulk of fiber mass
- ML middle lamella (lignin)
- Forms plywood type of structure
23Wood and Fiber Fundamentals
- Microstructure of fiber showing layers and linear
construction elements
24Wood and Fiber Fundamentals
- Fiber characteristics hardwoods v. softwoods
- Hardwood trees
- Red alder
- Maple
- Birch
- Aspen
- Softwood trees
- Douglas fir
- Western hemlock
- Western red cedar
- Ponderosa pine
- Lodgepole pine
25Wood and Fiber Fundamentals
- Hardwood fibers
- Libriform fibers shorter, thinner, finer
- Vessel elements usually detrimental to paper
quality - In general, presence of HW results in a smoother
sheet with better printing qualities - Softwood fibers
- Trachied fibers longer, wider, coarser
- NO vessel elements
- In general, presence of SW results in a stronger,
more porous sheet
26Wood and Fiber Fundamentals
HW vs.. SW fiber types and dimensions Libriform
fibers 10-20 ?m thick Trachied fibers 20-40 ?m
thick
1- 2 mm
HW
4 - 7 mm
SW
27Wood and Fiber Fundamentals
- Distinguishing fiber characteristics
- What is unique about a fiber?
- High length to diameter (L/D) ratio gt 100
- Wall collapsibility or conformability
- Indicated by the fiber coarseness value
- High coarseness value low collapsibility (e.g.
most SW fibers) - Low coarseness value high collapsibility (e.g
most HW fibers)
28Wood and Fiber Fundamentals
Fiber Dimensions
29Wood and Fiber Fundamentals
- Earlywood vs. Latewood Fibers
- EW fibers grow in Spring
- LW fibers grow in Summer or early Fall
- Causes existence of tree growth rings
- Major difference fiber wall thickness
30Wood and Fiber Fundamentals
31Wood and Fiber Fundamentals
- Effect of fiber wall thickness on sheet structure
and bonding - Collapsibility of fiber wall is key
32Wood and Fiber Fundamentals
- SEM of Edge of Paper Sheet
33Wood and Fiber Fundamentals
- Fiber-fiber bonding, or
- what exactly holds together fibers in a sheet of
paper? - Cellulose contains many hydroxyl (-OH) groups
- These groups can form hydrogen bonds (which also
form in water) - Makes cellulose fiber self-bonding to itself
34Wood and Fiber Fundamentals
- Hydrogen Bonding in Paper