Title: Fittings for
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2 3Remember
Steam is
HOT
minimum 212 F
4DPL Catalog Information in the back of the catalog
Direct relationship between pressure and
temperature of saturated steam.
5The RMA (Rubber Manufacturers Association)
Has designated Steam the most potentially
dangerous of all materials that is handled
through a hose assembly. As such, it carries a
Safety Requirement Factor of 10 to 1.
6Dixon in keeping with the RMAs recommended
Safety Factors, has approved for Steam Service,
only a handful of products for use with Steam
Hose.
7WARNING .
NEVER use any Dixon fitting, or accessory item
for Steam Service unless Dixon Valve Coupling
Company has expressly approved it for such
service !
8The Boss System
for steam service
9The Boss System
- Available from ¼ through 6
- Good for up to 450 degrees F
- Available in Steel, Iron, Stainless Steel, and
Brass.
10Boss Male Stems
1 ID smaller is machined bar stock steel with
standard barbed stem.
1 ¼ ID larger is cast iron with Cor-O-Zig
impression shank.
11Boss Male Stems
Male NPT Thread
Heavy Duty Hex Nut
Boss Clamping Collar
12Boss Washer Style Female
Clamp collar
Flat surface on spud
Flat surface on hose stem
Flat Washer
13Boss Female Ground Joint
Boss clamping collar
Rounded seat in spud
Rounded head on hose stem
14Boss Accessories
for steam service
Female Adapter
LP Boss Male Stem
Wing Nut Cap
Female Spud
Male Adapter
Double Spud
Boss Hose Mender
Washer
Male Spud
15Cold Flow
is a phenomena related to rubber (elastomers).
Rubber moves away from points of stress! Pressure
and heat intensify the Cold Flow movement. Since
steam presents both pressure as well as heat, it
becomes very important in choosing the proper
means of clamping the assembly.
16Boss Clamps
Gripping fingers to engage Boss collar on hose
stem
Nuts Bolts to retighten the clamp as needed.
Multi-section design for even take-up
17Clamp sections do not touch . plenty of room for
adjustment.
CORRECT
Clamp fingers properly engage fitting Boss
clamping collar.
Warning label installed.
18INCORRECT
Clamp sections touching each other.
Clamp fingers bottomed out on neck of fitting.
No warning label
19Boss Clamps
Torque values on the nuts bolts of the Boss
clamps will vary by size. Torque values in Foot
Pounds can be found in the Boss Clamp section of
the Dixon DPL Catalog.
20DPL Catalog Boss Section
Information can be found for both clamp sizing,
and for torque ratings on nuts bolts.
21STEAM Quick Disconnects
WARNING Do not disconnect under pressure
22STEAM Quick Disconnects
- Rated to a maximum of 100 psi saturated steam
(338 degrees F). - Spring loaded safety shut-off valve in both the
plug and the coupler. - Large gripping collar on sleeve of the coupler
for ease of handling with gloves on. - Available ¼ through 1 ½ sizes.
23STEAM Quick Disconnects are Female NPT threaded
..
In order to be properly used in Steam Service
they must be threaded onto a Boss male that has
been secured in the hose with a Boss clamp !
24STEAM Quick Disconnects
- In order to properly drain a steam hose assembly
that has valve type fittings, you have two
options available - Allow media to completely cool. Completely
remove the valved Quick Disconnects and drain
the water. - Allow media to completely cool. Insert a spare
plug into the coupler end of the assembly, and
roll the hose towards the open end to drain the
water.
25Are there any questions?
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