Oracle Shop Floor Management What

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Oracle Shop Floor Management Whats New in R12

• Tom Greene
• Solution Architect, Semiconductor Solutions Group

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The following is intended to outline our general
product direction. It is intended for information
purposes only, and may not be incorporated into
any contract. It is not a commitment to deliver
any material, code, or functionality, and should
not be relied upon in making purchasing
decisions.The development, release, and timing
of any features or functionality described for
Oracles products remains at the sole discretion
of Oracle.
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Agenda

• Product Positioning
• Target Customers
• Oracle Solution
• Core Features
• Delta Summary
• Quick Look at New Functionality
• Brief Competition Overview
• Wrap Up/ QA

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Target Customers/ Industries
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Semiconductor Industry Leadership
Oracle is still the only ERP vendor to provide
comprehensive Shop Floor Management
capabilities for the Semiconductor Industry
without complicated 3rd party bolt-ons. The
proven success of Oracles 130 semiconductor
customers far exceeds any other ERP system!
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Developed with Semicon Companies, OSFM is ideal
for Semiconductor
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Key Manufacturing Needs Addressed

• Target Customers need to be manufacturing Lot or
  Lot/serial controlled end items
• Typical Examples
• Semiconductor chips, consumer electronics like
  DVD players etc, Bicycle Helmets, Medical
  Devices, rolled metal products. Etc etc

Essentially if the end product being sold by a
prospect has a lot or lot/serial number, OSFM
is a potential fit.
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OSFM capabilities makes it very attractive for
many Industries

• Medical Devices
• Metal Rolling and Fabrication
• Automotive Components
• Plastic Injection Moulding
• Optical lens Manufacturing
• Fiber Optics
• Jewelry Making Industry
• Engineer to Order Products
• And more

Many Medical Device, Metal and Automotive
companies are OSFM customers today!
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Recent OSFM Customers in Non-Semiconductor
Industries!
Aerospace Defense Turbine Engine Maintenance
Auto Ancillaries
Industrial Mfg
Medical Devices
Metals Finishing
Electrical Equipment
Consumer Goods packaging
Solar Panels Mfg
Auto Ancillaries
Flat Panel Mfg
Flat Panel Mfg
Industrial Mfg
Flat Panel Mfg
Medical Devices
PCB Manufacturing
Photonics Modules
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SMB Leadership
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Oracles Value Proposition
Functionality
Industry
RiskMitigation
TCO
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Why Oracle?
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OSFM spans all Customer SizesThe Only Early
Stage to Titan Enabler
Early Stage
Mid Stage
Large
100M
500M
1,500M
Titans
The Oracle Solution
Specialty
CRM
CRM
SCM
SCM
ERP/OSFM
SCM
ERP/OSFM
ERP/OSFM
ERP/OSFM
REINVEST
Microsoft
SAP
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How Delivers
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Shop Floor Management Overview
SupplyChainPlanning
ERP /BackOffice
ExistingApplications
Extends Your Existing Investments

• Multiple MES feed data through OSFM to ERP
  single point of integration
• Highly scalable regardless of internalor
  external feeds
• Global repository process management
• Eliminate batch, synchronization, and
  maintenance headaches
• Enables the real-time enterprise

CustomerService
Order Mgmt/ CustomerMaster
MaterialsMgmt / BOMInventory
XML
Oracle Shop Floor Management
Mixed Mode Discrete, Flow, Lot, CTO
Quality Management
Analyze
Adjust
Sample
Internet
Real-TimeVisibility!
Lot / Serial Genealogy Tracking
RosettaNet/ XML
Employees
Customers
MES
MES
MES
Supplier MES
Internal MES
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Lot-Based ManufacturingRel 12 extends this to
Lot/serial manufacturing as well..
Model Flexible Processes with network routing
infrastructure
Manage WIP Lot Movement by enforcing Network
Routing
Split, Merge or Translate released lots to
another end item
View Lot Genealogy forward and backward
Compute True Operation Cost based on reverse
cumulative yield
Define Co-Products, distribution splits and yields
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Product Genealogy Tracking Trace Product Defects
to Their Root Cause
. . .
. . .
. . .
. . .
Raw Matl
Supplier
Semi-FinishedGoods
Finished Goods
Shipped Products
S1
Chipset
CS 1
C-1
D-1FP
C-2
CS 2
D-2FP
CPU
S1
P-3
E-2YP
EM A
Flash
S2
E-2JP
EM B
S3
F-3EP
FL G
S3

• Trace a customer shipment back to the original
  source
• Trace a lot backwards and forwards, through all
  sectorsof manufacturing, across all organizations

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R12 Additions to OSFM Leads to granular and
effective control on shop floor

• Lot/Serial and Attributes Management support
• Granular and Enhanced Shop Floor Modeling
• Actual Data Capture and Enhanced Shop Floor
  Visibility
• Introduced Dispatch Lists and Lot Travelers
• Deeper Execution capabilities and Pro-active
  Alerts
• Support for Sales Order Reservations

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Support for Lot/Serial Controlled
AssembliesDescription

• Functionality before Release 12
• OSFM Supported Jobs with Lot Controlled
  Assemblies only
• Functionality in Release 12
• OSFM Supports Jobs with
• Lot Controlled Assemblies
• Lot and Serial controlled Assemblies
• Support provided in forms as well as in HTML UI

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Shop Floor Modeling, Configuration Capabilities
Description

• Functionality before Release 12
• Limited Modeling/Configuration Capabilities
• Functionality in Release 12
• OSFM supports
• Responsibility Configuration
• Dispatch Lists Configuration
• Low Yield Trigger Definitions
• Reason Codes for Scrap, Bonus etc.
• Lot Travelers

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Shop Floor Planning EnhancementsFeatures

• Planning Enhancements
• ASCP takes actual job start dates for planning
• Calculates the portion of the job completed prior
  to plan start date
• Schedule only portion of the job yet to be
  completed as of plan start date
• ASCP support for BOM components
• Plans for components that are consumed on
  Lot-basis
• Support for sequence dependent set-ups
• Grouping of activities of same setup type
• Schedule sequence dependent setup resources to
  resource-instance level

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Shop Floor Planning EnhancementsFeatures
(continued)

• Planning Enhancements
• Enhanced Gantt chart capabilities
• Plan shop floor activities in a much more
  detailed manner
• Better view of the shop floor information thru
  enhanced Planners workbench
• Integration with Production Scheduling (PS)
• Representation of OSFM Network Routing in PS
• Item Routing
• Work Order (Job) Routing
• Representation of the OSFM Network Routing in
  Strategic Network Optimization (SNO)
• Representation of OSFM Lot Based Job (PS Only)
• Co-Products, Operation Yields

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Enhanced Shop Floor Execution Description

• OSFM Supports
• Dispatch List
• Move In, Move Out, Move to Next Op
• Capturing Actual Job Data During Execution
• Alerts for Low Yields
• Shop Floor Resources Status Update, Event Log
• Electronic Lot Traveler
• Attributes Management
• Partial Job Move Transactions

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Attributes Management for Lot/Serial Control
Description

• Functionality before Release 12
• Support for Lot Attributes in Forms (R10) for
• Material Receipt, Job Creation, Lot Creation,
  Move Transactions,
• WIP Lot Transactions
• Functionality in Release 12
• OSFM provides
• Support for Serial Attributes in Forms for
• Job Creation, Lot Creation, Move Transactions,
  WIP Lot Transactions
• Support for Lot Attributes in HTML UI for
• Job Move Transactions, WIP Lot Transactions
• Support for Lot Attributes in Forms for
• Inventory Lot Transactions

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Other Enhancements

• Withdrawal of Option-I (Applicable for existing
  OSFM customers only)
• Sales Order Reservation for Lot-Based Jobs
• Exchange Shop Floor Information with Partners

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OSFM R12 Highlights
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Lot-Serial Genealogy
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Bonus, Scrap, Resource Down Codes
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Lot Traveler Templates
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Some things never change
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Mfg Execution Workbench
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Complete Job / Operation Details
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All OSFM Transactions in One Screen!
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Lot Traveler Document
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Move Transaction in Summary
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Move Transaction Detail
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Splitting a lot in WIP
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Control Access by Responsibility
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Brief Competition Overview
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How ERPs handle Shop Floor Mgt

• One integrated suite (Won 20 of last 25 fabless
  semicon competitive evaluations OSFM depth far
  better)
• ERP Suite India partner or ABC for WIP Tracking
• Axapta ERP Fullscope extensions
• Great Plains ERP Tensoft Extensions

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The Shop Floor Management Marketplace

• Suite Vendors Offer integrated suite (or
  semi-integrated as in SAPs case)
• Niche Players Mostly localized, but claim
  best-of-breed, and require large integration
  efforts

Consilium /
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How Shop Floor Mgmt Solutions Stack Up

• Consilium

• PRI

• Camstar

• SAP

• Oracle

• Capability

• Brooks

• o

• Flexible Routing Definitions

• -

• Inverted Bill of Materials

• o

• o

• -

• Advanced ShopTransactions

• -

• -

• -

• o

• Manufacturing Quality Monitors

• -

• -

• -

• -

• o

• OperationalYield Costing

• -

Notes Good, O Neutral, - Poor/NA, ?
Unknown
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How Shop Floor Mgmt Solutions Stack Up

• Consilium

• PRI

• Camstar

• SAP

• Oracle

• Capability

• Brooks

• -

• -

• -

• -

• Enterprise Visibility

• -

• o

• -

• o

• o

• Lot/ SerialSupport

• o

• Resource Instance Modeling

• -

• Real-TimeScheduling

• o

• o

• o

• Co-Product Modeling

• ?

• ?

• ?

• -

• o

• Mobile Architecture

Notes Good, O Neutral, - Poor/NA, ?
Unknown
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Wrap Up / QA
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Thank You
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