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Chapter 6: Work Environment Design

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Title: Chapter 6: Work Environment Design


1
Chapter 6 Work Environment Design
  • Overview
  • Illumination
  • Noise
  • Temperature
  • Ventilation
  • Vibration
  • Radiation
  • Shift-work and Working Hours
  • Safety
  • Occupation Safety and Health Administration (OSHA)

2
Illumination
  • Illuminance an amount of light a
    surface (intensity/d2) ? (fc foot candles d
    from source to surface)
  • Luminance an amount of light
  • illuminance reflectance
    (fLfoot-lamberts)
  • Reflectance 0.9Ltarget/Lstandard
  • Visibility the with which the human sees
    something visual angle, contrast, luminance
  • For small targets visual angle (arc min) 3438
    h/d
  • Contrast (Lmax Lmin)/Lmax
  • Light sources efficiency (lumens/w) color
    rendering
  • Light distribution of total light output
    emitted above and below the horizontal
  • Glare glare happens when eyes receive the
    brightness light
  • Color

3
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?w -2 low -2 5
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Noise
  • Characteristic of noise
  • Sound velocity c f? (1,100ft/sec in air)
  • ? sound wave length (ft), frequency in Hz
  • Sound intensity (decibel) Sound pressure
  • Frequency (hertz or cycle/sec) human audible
    20-20000Hz
  • Sound level L 20 log (Prms/Pref) (dB)
  • Prms root-mean-square sound pressure
    (microbars)
  • Pref reference sound pressure 0.0002
    microbars
  • 2 x10-5 N/m2 (for a young person at 1000Hz)
  • Combining noise sources
  • LTOT 10log(10L1/10 10L2/10)

8
Noise
  • Hearing loss nerve deafness due to excess
    exposure to occupational noise.
  • Noise dose D 100 x(C1/T1 C2/T2 ) 100
  • where D noise dose
  • Ci time spent at noise level i
  • Ti time permitted at noise level i
  • Time adjusted for sound level greater than 90 dB
  • T 8/2(L-90)/5
  • 8-hour time weighted average sound level (TWA)
  • TWA 16.61 x log(D/100) 90 (dB)

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Example
  • A worker is exposed to one hour at 80 dBA,
    four hours at 90 dBA, and three hours at 96 dBA.
    The worker is permitted 32 hours for the first
    exposure, 8 hours for the second exposure. The
    total nose dose for this worker is permissible or
    not?

11
Solution
  • The time is permitted for the third exposure
  • T 8/2(96-90)/5 3.48
  • The total noise dose
  • D 100(1/32 4/8 3/3.48) 139.3 100
  • Thus for this worker, the 8-hour noise exposure
    dosage exceeds OSHA requirements

12
Noise
  • Performance effects some sounds are desirable in
    a work environment (music), should be
    eliminated
  • Noise control three ways
  • Reduce the noise level at its source best, most
    difficult
  • Isolate the noisy equipments
  • Install acoustical materials to absorb the noise
  • Hearing protection a temporary solution ?
    earplugs, earmuffs (insert-typemuff-type)

13
Temperature
  • Heat exchanging between human body and
    environment
  • S M ? C ? R E
  • Where M heat gain from metabolism
  • C heat gain or lost due to convection
  • R heat gain or lost due to radiation
  • E heat lost through evaporation of sweat
  • S heat storage of the body (should be 0)
  • Heat stress engineering or administrative
    controls ? reduce
  • Outdoors with a solar load WBGT 0.7NWB 0.2GT
    0.1DB
  • Indoors or outdoors solar load
  • WBGT 0.7NWB 0.3GT
  • Where NWB natural wet bulb temperature (
    measure of evaporative cooling, using a
    thermometer with a wet wick and natural air
    movement).
  • GT Globe temperature ( measure of radiative
    load, using a thermometer in a 6-in-diametr black
    copper sphere)
  • DB Dry bulb temperature (basic ambient
    temperature thermometer shielded from radiation)

14
The thermal comfort zone
15
Recommended heat stress levels
16
Cold Stress
17
Ventilation, Vibration and Radiation
  • Ventilation
  • General 8-12 feet
  • Local
  • Spot
  • Vibration
  • Radiation

18
Guidelines for ventilation requirements for
sedentary workers given the available volume of
room air
19
Air velocity vs. distance for fan placement
20
Shiftwork and Working Hours
  • Three-shift system
  • Early (E) 8AM 4PM
  • Late-afternoon (L) 4PM 12PM
  • Night (N) 12PM 8AM
  • Effect of shiftwork
  • Sleep pattern
  • Social relationship
  • Recommendations for shiftwork
  • Avoid shiftwork for workers older than 50
  • Use rapid rotations as opposed to weekly or
    monthly cycles
  • Schedule as few night shifts (3)in succession as
    possible
  • Use forward rotation of shifts if possible (E-L-N
    or D-N)
  • Limit the total number of working shifts in
    succession to 7 or less
  • Include some free weekends, with at least two
    successive full days off
  • Schedule rest days after night shifts
  • Keep the plans simple, predictable, and equitable
    for all workers

21
Shiftwork and Working Hours
  • Overtime guidelines for scheduling overtime
  • Avoid overtime for heavy manual work
  • Reevaluate machine-paced work for appropriate
    rest periods or lowered rates
  • For continuous or long periods of overtime,
    rotate the work among several workers, or examine
    alternate shift systems
  • In choosing between extending a series of work
    days by one or two hours vs. extending the work
    week by one day, most workers will opt for the
    former, to avoid losing a weekend day with the
    family
  • Compressed work week 40h is performed in fewer 5
    days
  • Alternative work schedules flextime

22
Productivity as a function of working hours
23
Safety and OSHA
  • Safety
  • House keeping
  • Personnel protective equipment
  • OSHA
  • OSHA act
  • Workplace inspection
  • Citations
  • OSHA ergonomics program
  • Commitment and Involvement
  • Worksite analysis identify existing hazards and
    conditions, and operations and workplaces where
    such hazards may develop
  • Incidence rates IR 200,000I/H I number of
    injuries, H work-hours
  • Severity rates SR 200,000 LT/H, LT
    number of lost-time days
  • Hazard prevention and controls
  • Medical management
  • Training and education
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