selestas uab

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thermal insulation
TSM Ceramic
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thermal insulation
TSM Ceramic
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TSM Ceramic
Liquid ceramic thermal insulation coating
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DESCRIPTION AND PROPERTIES

• TSM Ceramic consists of microscopic hollow
  balls suspended in a liquid composition of
  synthetic rubber, acrylic polymers and inorganic
  pigments .This combination makes the material
  light, flexible ,elastic .The material is highly
  adhesive to surfaces to be coated.

• TSM Ceramic is a white suspension, which forms
  elastic coating after drying.

• TSM Ceramic is intended to obtain coating on a
  surface of any shape and in the most hard-to
  access places. It can be used to apply coating to
  walls, ceilings, roofs of buildings, pipelines,
  steam boilers, inside walls of transport
  vehicles, refrigerators, freezing chambers, as
  well as for other applications

• TSM Ceramic can be applied to metal, concrete,
  brick, wooden, plastic, rubber, cardboard and
  some other surfaces. The surface to be coated
  with the material shall be of a temperature of
  1C to 150C. The surface shall also be clean ,
  degreased, having no dirt and rust.

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The material is used at temperatures of -60єC to
260єC.
TSM Ceramic is applied to a surface using and an
airless sprayer or a brush
The maximum thickness of one coating layer is 0,6
mm, one coating layer drying time is 24 hour
with 12 hour curing at a room temperature. The
one-layer coating material consumption rate is1
liter per 2mІ at 0,5 mm coating thickness. The
coatings warranty period is 10 years, its useful
life is over 20 years.
TSM Ceramic is a thermal insulation material. The
key to TSM Ceramic unique thermal insulating
effect is in hollow microscopic (0,03-0,08 mm)
ceramic air-filled silicone balls possessing
outstanding properties both at heating and
cooling.
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Additional properties of the material
TSM Ceramic is an anticorrosive material.
TSM Ceramic is an ecologically pure material.
TSM Ceramic does not contain any poisonous or
harmful substances, which allows its handling in
premises without additional ventilation. The
material has the Hygiene Certificates of Russia,
Ukraine and Europe. The harmful substances
content in the material does not exceed the
following values
Harmful substance Unit of measure mg/mі mg/mі mg/mі mg/mі mg/mі mg/mі mg/mі mg/mі Value lt 0,007 lt 0,04 lt 0,002 lt 0.03 lt 0,08 lt 0,6 lt 0,2 lt 0,1
Formaldehyde Hydrogen nitride Styrene Acrylonitril
e Benzol Toluene Xylol Methyl methacrylate
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TSM Ceramic is a fire resistant material.
TSM Ceramic is an insulating material
non-sustaining combustion.1,0 mm thick film
char-forms at 500єC and decomposes at 840єC,
disengaging carbon oxide conducive to delay of
flame propagation.
The material conforms to fire safety regulations,
has certificates of fire laboratories in
Lithuanian flammability group B-s1,d0 .
TSM Ceramic is a liquid insulator which is
applied like paint and acts as a thermal
protection shield.
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PRINCIPLE OF THERMAL INSULATOR ACTION
As is known, the heat transfer process in
nature is carried out through several phenomena -
thermal conductivity a body proper,
convective heat exchange and radiation emission.
Therefore the resulting thermal
conductivity of any physical body is defined as
the sum of these three components
? heat
transfer ? true ? convection ? radiation
TSM Ceramic is a capillary-porous solid different
from traditional thermal insulation material
in rarefied state of interpore space . The
rarefied interpore space in ceramic spheres
considerably reduces the convection component of
the given material heat transfer . Besides, due
to a high reflection factor of ceramic
spheres ,the radiation (radiant) component of
heat transfer is also many times as small as
that of traditional thermal insulation materials.
Therefore , TSM Ceramic resultant ( effective
) thermal conductivity is very low, meaning a
very high heat-insulating effectiveness of the
material.
HEAT FLOW
HEAT FLOW REFLECTION 60 70
TSM Ceramic high reflective power is conditioned
by high reflective power of rarefied ceramic and
silicone spheres. Rarefaction of the spheres
considerably reduces TSM Ceramic
effective thermal conductivity as compared to
materials with the density of the same order.
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TSM Ceramic Specification
Parameter Unit of measure Value
Max. thermal conductivity at 20C W /m C 0,001
Dry density Kg /mі 380-410
Liquid density Kg /mі 470-590
Vapor permeability coefficient mg /kg h Pa 0,0014
Specific heat capacity K J /kg C 1,08
Water absorption g /cmі 0,03
Min. breaking elongation 8,0
Linear elongation 65
Surface temperature at material application C 1 to 150
Thermal resistance at temperature of 260 C
Absence of cracks, blubs and segregation
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Heat Power Engineering
Presently, such materials like mineral wool,
polyurethane foam, foam styrol, isover are used
for heat insulation of various pipelines and
reservoirs for storage of all kinds of chemicals.
This way of pipelines heat insulation not only
contaminates the environment, but is also
dangerous to human health. Besides, such
materials do not have a long guaranteed service
life. Practically, in 1-2 years, traditional
thermal insulation coatings completely loose
their thermal-insulating properties under effects
of atmospheric precipitation and temperature
differences, peeling off and falling to the
ground. Unlike known thermal insulating
materials, TSM Ceramic proved to be a good heat
schielding for high -temperature
structures. TSM Ceramics capacity to allow
working at high temperatures and good adhesion to
practically any material makes it indispensable
for application as a thermal and waterproof
coating in heat-power engineering. In
addition, possibility to apply TSM Ceramic with
a sprayer or brush to complicated configuration
surfaces enables using the material in the
most hard-to-access. Unlike wrapping
insulators, TSM Ceramic conserves the
non-removed rust and prevents corrosion progress
on the coated surface.
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Methods of Insulation Thickness Calculation
To calculate thickness of insulation coating for
liquid ceramic materials, primarily, a customer
shall present technical specifications, wherein
the main parameters of an object to be coated
are specified 1.carrier
temperature, 2.ambient
temperature, 3.pipe diameter and
length, 4.pipe location ( indoor or
outdoor ), 5.effect required by the
customer ( heat loss reduction, heat loss
reduction to a standard value), temperature
reduction on the insulation surface to sanitary
standards.
1. Methods of Insulation Thickness Calculation
for Hot Surfaces
When calculating thickness of liquid ceramic
materials insulation coating on hot surfaces,
the following formulas shall be used as where
SNIP 2.04.14-88
d ? m ( T c T s ) / a m ( T s -T a
), Q a
m (T s - T a ), or
Q (T c - T a ) / (1/ a e 1/ a m d T
/ ? T )
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Where d - insulation thickness,( mm ) ? m
0,001 - thermal conductivity of the material , (
W /m C ) a m 1,29 - coefficient of the
material heat transfer to the ambient air, ( W /
m І C ) a e 2 - heat exchange coefficient of
the material (W / m І C ) T c - carrier
temperature T s - pipe surface temperature T a -
ambient temperature Q - heat loss where 1m І of
pipeline When calculating the coating thickness
for indoor objects, the ambient temperature shall
be taken equal to 18 20 C When calculating
the coating thickness for outdoor objects,
ambient temperature shall be taken equal to the
yearly average temperature of the given
region. Reference For Kharkiv region, the yearly
average temperature is 5 C, and precisely this
temperature is taken when making calculations for
Kharkiv region.
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2.Methods of Coating Thickness Calculation for
Cold Surfaces (Against Condensate and Ice
Buildup)
When calculating thickness of thermal insulation
coating, several factors shall be taken Into
account 1.Carrier and environment
temperature difference. 2.Relative
air humidity in the building. As experience has
shown, the higher is the indoor air humidity, the
thicker shall be the insulation. However, under
certain conditions condensate and ice cannot be
removed from an object surface. These conditions
occur at a temperature gradient of over 35
C And an air humidity of over 70. Generally, the
insulation thickness is calculated as where SNIP
2.04. 14 - 88 by the following formula
d ? / a m (( T a - T
c ) / (T a - T )) 1 Where d
- insulation thickness, ( mm ) ? m 0,001 -
thermal conductivity of the material, ( W / m
C ) a m 1,29 - coefficient of the material
heat transfer to the ambient air, ( W / m І C
) T c - carrier temperature T a
- ambient temperature Q -
heat loss where 1m І of pipeline ( To T ) -
values to be found in Table 2
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Table 2

Estimated
temperature difference TO - T,
C, at relative ambient air humidity,
Ambient air temperature C 50 60 70 80 90
10 10,0 7,4 5,2 3,3 1,6
15 10,3 7,7 5,4 3,4 1,6
20 10,7 8,0 5,6 3,6 1,7
25 11,1 8,4 5,9 3,7 1,8
30 11,6 8,6 6,1 3,8 1,8
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COST EFFECTIVENESS

1. Labor cost and time reduction when using TSM
   Ceramic due to easy and simple material handling.
   
2. Cutting expenses on the pipeline repair on the
   warranty period expiry due to no need in old
   insulation removal and pipe preparation for
   insulation.
3. Cutting expenses on saving thermal energy in
   pipes, steam boilers etc. due to TSM Ceramic
   exceptional heat insulating properties and
   complete insulation of pipes, steam boilers,
   valves, adapters etc. even in the most hard to
   access places.
4. Possibility to apply TSM Ceramic directly to a
   hot surface, without termination of a given
   heating network or steam boiler operation.
5. Cutting expenses on thermal insulation
   application through the use of TSM Ceramic due to
   reduction of process operations related to pipes
   thermal insulation etc.
6. Cutting expenses on pipeline emergency repairs
   due to reducing leakage and hole search time and
   no need in old insulation removal.
7. Cutting expenses on thermal insulation repairs
   due to a longer warranty period as compared to
   standard insulators.
8. No expenses on insulation restoration due to
   impossibility to reuse it.

Galvanized steel
TSM Ceramic
Water insulation
Vapor seal
Quilt
Primer
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Comparison table for TSM Ceramic liquid ceramic
thermal insulation and galvanized steel
insulation on mineral wool mats where 1000mІ
Works TSM Ceramic DN159 DN325 DN630 DN820
1 Metal surface brushing 2024 2024 2024 2024 2024
2 Metal surface dedusting 226 - - - -
3 Pipe surface cleaning with solvent No.646 687 - - - -
4 Metal surface single Prime coating with TSM 74 - - - -
5 Coating primed surfaces with 1mm TSM layer 15842 - - - -
6 Metal surface treatment with orthophosphoric acid - 1210 1210 1210 1210
7 Primed metal surfaces painting with 4 layers of OC-51-03 composition - 6345 6345 6345 6345
8 Pipe insulation with 60 mm thick mineralwool quilt - 6159 5050 4600 4087
9 Pipe coating with 0,8 mm galvanized steel - 21485 15521 11180 10048
Total , USD 18853 37223 30150 25359 23714
Total VAT incl., USD 22623 44667 36180 30430 28456
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CONSTRUCTION
TSM Ceramic is used in construction not only as a
thermal insulating coating , but as a
damp-proofing material also. Latex availability
in the material provides for its low water
absorbability. Ease and simplicity of TSM Ceramic
handling , a possibility to apply it in the most
hard-to-access places , high Heat-insulating
indices along with waterproof properties enable
the material to occupy practically leading
position among well-known construction thermal
insulation coatings. Moreover , TSM Ceramic can
be painted virtually any color , with painting
not affecting the coating efficiency , which is
important for building facades aesthetics. The
capability of using TSM Ceramic as protection
against condensate formation inside the buildings
allows not only to remove wall freezing , but to
completely get rid of fungi and mildew. TSM
Ceramic coating applied to outer walls and roofs
of buildings reduces the heat flow penetration
inside the Building to 45.
100 UF Reflection
Color Top Coat
Reflected Heat
Lost Heat (winter)
Radiative Heat Reflection(summer) 85-95
Low Radiant Heat
TSM Ceramic
With TSM Ceramic
Without TSM ceramic
Wall
Heat
Lower Heat Flux Transmission
Ruuf with TSM Ceramic
Up to 93Total Radiant Heat Transmission
30-50Reduction in Cooling Costs (summer)
Reflected Heat
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Relationship between TSM Ceramic Thickness and
Way of Application ( Outdoor or Indoor )
Sr. No. Works Application thickness (mm) for protection against frost penetration and heat conservation Application method
1. Exterior coating Roof Wall Basement Structures 0,4 0,4-0,6 0,6 0,4-0,6 Brushing , airless
2. Interior coating Roof Wall Basement Structures 0,4-0,6 0,2-0,4 0,2-0,4 0,6 Brushing , airless
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Comparative analysis of use of additional
insulation materials for thermal insulation of
walls
Description Unit of measure URSA STEINOPHON TSM Ceramic
Thermal conductivity W / mC 0,042 0,038 0,0010-0,0018
Warranty period years 5 5 10
Capital repairs UAH / years required required not required
Supplementary construction operation dew point effect removal not required
Hygiene dangerous to health non toxic non toxic
Criminogenic aspect Often stolen Of no interest for reuse
Physical properties The material loses exposure to atmosp and with time its properties on heric precipitation Maintains properties Maintains properties
Engineering solutions Basement bearing capacity check required No additional load on the basement
Architecture Additional architect ural concept of the facade required Keeps all architectural forms
Only on the Outside and for Walls only Both on the outside and inside the buildings ,for walls floor ,roofing
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Methods of Thickness Calculation
In calculating the insulation coating thickness
for enclosing structures ( buildings) heat
insulation , a number of factors shall be taken
into account 1.Thicness of
enclosing structure walls,
2.Walling material and its thermal conductivity
factor, 3.Possibility of the
structure heat insulating on the inside Here we
consider an example of heat-insulation of a
building foam block wall Source data

? 1 0,13 - thermal conductivity factor
of a foam block with a density of up to 400 kg
/mі ( W /mC) d1 0,3 - foam block
thickness , ( m ) F 780,3 - estimated
area of walls to be TSM Ceramic insulated , ( mІ
) ? 0,0016 - thermal conductivity
factor of the material for its construction
application , (W /mC ) aex1 1,67 -
heat transfer coefficient of the enclosure outer
surface coated with TSM Ceramic , (W /mІC ) d
- required insulation thickness
,( m ) aex 23,00 - heat transfer
coefficient of foam block wall non-insulated with
the material , (W /mІC ) 1.We define thermal
resistance of a foam-block wall
Rw d1/ ?1
, Rw2,3mІ C/W Based on SNIP 11-3-79
Construction Heat Engineering, the thermal
resistance of the enclosing structure at stage 2
shall correspond to R ins.w 3,15 mІC/W.
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2.The thermal resistance of the wall considering
the TSM Ceramic insulation coating is

R ins.w R w R ins,

R ins.w 3,15 mІ C/W where the added
thermal insulation resistance will be

R ins 3,15 2,3 0,85 d/ ? (
1/aex1 - 1/aex ) ,

d
0,00033 m