Welcome to

1
Welcome to OPW Fueling Containment
Systems Contractor Training Seminar
2
Agenda
Opening Remarks, Introductions
FlexWorks System Installation

• Coax Coupling Application

• Swivel Coupling Application

• Entry Boots (EBF / DEB)

• Dispenser Tank Sumps

• Review- Q A

3
Piping Installation Guide
4
FlexWorks Piping System
5
Proper Handling of Pipe

• Do Not use a sharp object to remove packaging

• Never drag the pipe along the ground
• Use two people to carry whenever possible

• Inspect the pipe for damage beforehand

• Do Not exceed minimum bend radius ( 24" -
  36" )

6
Proper Handling of Piping

• Take care not to harm self or product when
  removing packaging

Avoid contact with product when opening
packaging Take care when removing products from
packaging Store products in Safe and protected
area from foreign objects and direct sunlight
7
Proper Handling of Piping

• Never drag the pipe along the ground

8
Proper Handling of FlexWorks

• Inspect all products prior to installation

9
Trenching Backfilling Piping

• Trench size must be 2x the width of all
  flexible
• piping in trench

• Curves are to be sweeping, not sharp

• Backfill and overburden material must be
• FlexWorks approved

• All foreign and sharp objects must be removed

10
Trenching Backfilling Piping

• Trench size must be 2x the width of all
  flexible
• piping in trench

11
Trenching Backfilling Piping

• Curves are to be sweeping, not sharp

12
Trenching Backfilling

• Backfill and overburden material must be
• FlexWorks approved

13
Trenching Backfilling Piping

• All foreign and sharp objects must be removed
  from trenches

14
Access Pipe Installation

• Measure from sump to sump and cut
• to this measurement

• Cut the duct and trim to valley of
• corrugation

• Install the Access Pipe into the entry boots

• Use FlexWorks approved backfill and
• overburden material

15
Measuring Cutting Pipe

• Measure twice, cut once

• Use FlexWorks pipe cutter

• Start with the longest piping run

• If you make a mistake, use pipe for the
  next longest run

• Measure cut the pipe according to the
  type of fitting used

16
Measuring Cutting Pipe
Measure Cut the pipe according to the type of
fitting used
Swivel Measure from the face of one adapter or
fitting to the next, then Subtract 1 from this
measurement
Coax Measure from the face of the adapter or
fitting to the next, and cut the pipe to that
length
Barbed Measure from the face of the barbed
adapter to the next and add the following to the
length 1 ½ FlexWorks Add
3 ½ to the measurement 2 Flexworks Add 4
½ to the measurement 3 FlexWorks
Add 6 to the measurement
17
Measuring Cutting Pipe

• Measure twice, cut once

18
Measuring Cutting Pipe

• Use the FlexWorks pipe cutter

19
Measuring Cutting Pipe

• Start with the longest piping run

20
Measuring Cutting Pipe

• If you make a mistake, use pipe for the
  next longest run

21
Coax Fittings
22
FlexWorks Coax Fittings

• UL Approved for Direct bury

• Double wall secondary containment

• Fast and easy to couple and install

• Available in 1-1/2" 2
• Hand tighten design

23
How to Handle Maintain

• Keep parts in original packaging until ready
  to use

• Make sure O-ring is greased and clean prior to
  installation

• Do Not drop!

• Do not place heavy objects on fittings

24
How to Handle Maintain

• Keep parts in original packaging until ready
  to use

25
How to Handle Maintain

• Make sure O-rings are greased and clean prior
  to
• installation

26
How to Handle Maintain

• Do Not drop!

27
How to Handle Maintain

• Do Not place heavy objects on fittings

28
Coax Coupling Procedure

• Do Not strip secondary back

• Use the Coax faceplate to couple these fittings
  
• (must be ordered separately)

• Grease insert and engage pipe into the coax
• coupling

• Secure coupling to pipe with the FlexWorks
• coupling machine

• Replace the dust cap after coupling

29
Coax Coupling Procedure

• Coax cut pipe - Do Not strip secondary
• Measure 1 1/8 from end of pipe and mark it

30
Coax Coupling Procedure

• Grease coupling insert, place coupling on
  faceplate and hand tighten swage to fitting

31
Coax Coupling Procedure

• Measure 1 1/8 from end of pipe and mark
• Guide pipe over shoulder and down into coupling
• Place dial to down position
• Upon completion, remove coupled section from
  machine
• Inspect pipe coupling
• Reinstall supplied dust cap

32
Coax Coupling Procedure

• Replace dust cap after coupling

33
Coax Coupling Procedure

• Included with each reel or box
• of pipe

• Completely fill out and return to
• OPW-FCS for each job

34
Swivel Coupling Procedure

• Cut outer jacket with FlexWorks jacket cutter

• Use grease on coupling insert

• Insert end of pipe into swivel coupling

• Secure coupling to pipe with FlexWorks
  coupling machine

35
Swivel Coupling Procedure

• Cut outer jacket with OPW-FCSs jacket cutter
• (use swivel setting / the hole closest to the
  handle)

36
Swivel Coupling Procedure

• Use grease inside the coupling insert

37
Swivel Coupling Procedure

• Place swivel coupling on coupling machine

38
Swivel Coupling Procedure

• Insert FlexWorks Pipe Into Swivel Coupling

39
Swivel Coupling Procedure

• Inspect both inside and outside of the swaged
  on
• coupling

40
Proper / Improper Installationof the Swivel
Coupling
41
Installing Coupled Pipe
Coax Fittings No test boots required
Swivel Fittings Installed test boots prior to
connections being made
Barbed Fittings Installed test boots prior to
connections being made
42
Installing Coupled Pipe (Coax)

• Hand tighten couplings to adapters or fittings

• No threads should be visible from the adapters
  or fittings

• The use of a plumbers strap wrench is
  authorized to
• help tighten the nut over the O Rings

• DO NOT USE pipe wrench to tighten

• DO NOT USE pipe compound

43
Installing Coupled Pipe (Swivel)

• Hand Tighten

• Then 1/4 turn is maximum torque

• Do Not over tighten

44
Testing the Lines (Primary Secondary)

• Pressurize line up to 60 psi (Do not
  exceed 60 psi)

• Install 0 to 60 psi gauge in shear valve
  test port

• After 30 minutes, pressurize the secondary
  to 5 psi
• (Do not exceed 10 psi)

45
Testing the Lines (Primary Secondary)

• Apply soap bubbles to all connections

• Observe for leaks

• Leave pressure on primary secondary
• until ready to hook up to dispensers

• Keep secondary line open to atmosphere
• after completion of air testing

46
Flexible Entry Boot Installation Guide
47
Flexible Entry Boot EBF/DEB)

• Principle of operation

• Proper installation

• Misconceptions

48
EBF-DEB Principle of Operation
49
Proper FEB Installation

• Location
• Measurements
• Template
• Correct hole saw size
• Deburring entry hole
• Mounting the FEB
• Maximum pipe angle entry

50
FEB Point of Entry

• Carefully measure point of entry

• Allow minimum clearance from base the
• corners of the sump

• Ensure proper sealing surface, stay away
• from edges

51
Proper FEB Location

• Carefully locate point of entry

52
FEB Use the OPW-FCS Template

• OPW-FCS template should be used for proper
  mounting and
• center hole alignments

53
FEB Choosing A Hole Saw

• Use the table for each FEB to choose the
  correct hole saw
• Correct hole saw must be used
• Hole saws may be purchased from OPW-FCS

54
EBF/DEB Deburr All Sharp Edges

• Polyethylene sumps can be deburred
• with a sharp knife or deburring tool

• Fiberglass sumps can be prepared by
• using a hand grinder or sand paper

55
Mounting the EBF/DEB

• Install the entry boot into the pre-drilled
• mounting holes

• Place the compression ring inside sump

56
Mounting the EBF / DEB

• Tighten the nuts to 60 in. lbs.

• Make sure not to overtighten and
• separate studs from internal ring.

• Allow for even compression

57
Maximum 15o Angle Entry

• Do Not exceed the maximum 15o angle of entry

• If template correct hole saw are not used the
  15o angle of entry is compromised

58
EBF Misconceptions
59
Double Entry Boots
Double Entry Boot
60
Double Entry Boots

• Accepts 4 rigid pipe to 1/2 conduit
  Benefit Universal applications
• Construction of PVC Nitrile Benefit
  Compatible with all approved fuels
• Economical
• Installs on flat or round surfaces
• Waterproof Clamps are stainless steel
• Same steel sandwich design

61
Dispenser Tank Sumps
62
Dispenser Sumps

• Setting sumps / proper anchoring
• Flexible entry boot riser pipe fabrication
• Hydrostatic test
• Use proper backfill

63
Tank Sumps

• Setting sumps
• Tank fitting adapter
• Boot installation
• Hydrostatic test
• Use proper backfill

64
Fiberglass Tank Sumps

• Universal Designs
• Collar / bung mount
• With or with bottoms
• Filament Wound and resin transfer
• Compression lid, mechanical fasten

65
Fiberglass Dispenser Sumps

• Monolithic construction
• 1" Rain lip
• Easy installation of fittings
• Smooth sealing surfaces
• various models allow for height adjustability

66
Tank Fitting Adapters

• Tank Fitting Adapters (2) 4 and (1) 6 model

• Tank Manway Adapter

67
Tank Manway Adapters

• Compression rings / gasket to seal manway
  sump base

68
Contractor Training

• OPW-FCS requires that all contractors are
• qualified and trained to install FlexWorks
  
  
  
  
  products.

• Each trained Installer is issued a
• certificate letter and a Factory Trained
• wallet Card.

• Training attestations are valid for two
• years from the date of training.

• Retraining is required to keep installers
• current on the FlexWorks System.