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By: Dr. Tsung-Nan Tsai

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Title: By: Dr. Tsung-Nan Tsai


1
???? -961- ????????
  • By Dr. Tsung-Nan Tsai

2
????
  • ?????????
  • ????(70)???????????,??????????????????????/??(???
    ?)????
  • ???????????????????????????
  • ??????????????????????, ??????????????????????????
    ?

3
????
  • ???? - ??????????,????, ?????? (??)
  • ????-??????, ???, ????, ???? (???) ?????!!
  • ????, ????, ????????
  • ????
  • ????
  • ????
  • ?????

4
????
  • ??(15) ?????????(10) 
  • ?????????? (????????e-mail??)
  • ????????????0.5?
  • ??????(25)
  • ???(25) 
  • ????(30)

5
????
  • ????59 Pass57 and 58 ??57(?)????????
  • ?????A4??????????????????(??????),????????0.5??

6
????
  • ??????????????????
  • ?????? (23 weeks)
  • ??, ??, ?????(??QC????)
  • ??????? ???? (8-10 weeks)
  • ???? - QFD
  • ?????

7
????
  • ???? - FMEA
  • ???????
  • ??????????

8
??
  • ????

9
Example
  • ????????(Opportunity, O),????????????????
  • ???O????U,??????TOP (Total Opportunities),??????
    (Defect Per total Opportunities) DPO D/TOP?
  • ???????(Defects Per Million Opportunities,
    DPMO)?????????????????

10
?????
11
??????
  • Efficient Operations Management (O/M)
  • Production planning
  • Bottleneck management
  • Inventory management
  • Waste reduction
  • etc.

12
?????
  • 1) Overall system efficiency
  • Max good OP/IP
  • Min B-OP/IP or B-OP/good OP.
  • Opportunity
  • Most people look at OP or OP/IP, much fewer
    people look at (B-OP) Waste minutes.
  • B-OP waste, bad stock, lost components, scrap,
    etc . (anything OP not useful)
  • 1 SVP we play same cost to suppliers and charge
    same price. But 16 vs 94 profit margin ? near
    0 wastes. (Methods Discipline).

13
?????
  • Individual O/P efficiency
  • Production rate
  • Time performance (Service rate hit rate cycle
    time)
  • Quality/Reliability (????)
  • Finance
  • Flexibility
  • Service

14
Preface ???????????
  • ????????,????????,???????????????
  • ????????????,??????????????????
  • ????????????,??????(?)?????
  • ??????????????,?????????????????????????????,?????
    ???????????,??????????????????
  • ?????????????????????,???????????????????,????????
    ??

15
????
  • ????(Taguchi Method)????????????????????
  • ??????????????????,????????,????????????????,?????
    ?S/N????????????????????????????????????????????
  • ????????????????????????,?????QFD?TRIZ???????21???
    ?????????
  • ????????????????????????????????????

16
????
  • ??(Off-Line)???????????????????????????????,??????
    ????????,???????????(Quality Designed-In),????????
    ???
  • ???????????????????,????????????

17
?????????
  • ???????
  • ?????
  • ?????????
  • ????
  • ?DOE???????????
  • ???????????

18
AN EXPERIMENTAL STUDY FOR OPTIMIZATION OF
ELECTRICAL DISCHARGE TURNING (EDT) PROCESS
(????)??????????????????????????????????????,???
??????????????????????????????????,?????????????
????????????????????????,?????????????????????????
??????????????????????????????,???????????????
19
????????
20
????
  • ?????????
  • Pulse-on time
  • Voltage
  • Pulse-off time
  • Servo
  • Rotational speed
  • ??????
  • Orthogonal array L18 (21 37)
  • ??????
  • ?????????(S/N?)

21
????
  • ????
  • ????? (ANOVA)
  • ??????
  • ??????
  • ????(Regression equation)
  • ??ANOVA??
  • ????
  • S/N?

22
???????
23
????
24
?????????
  • ???????

??0.05
25
??????
  • ????????????

26
?????
27
???? S/N?
28
????
29
??????
30
Intensity ?????Contour
31
S/N ???????
32
???????????
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