HVAC

1
HVAC R machine control solutions

• Save up to 30 on your machine energy
  consumption.

2
Your challenges

• HVAC R systems are at the very heart of
  comfort and energy performance in buildings.

• Your customers want HVAC R machines
• robust,
• energy efficient
• easy to maintain
• having an excellent functionality/price ratio.

3
What can we do for you?
Save up to 50 of design and installation time

• Reduce your machines time-to-market by using
  ready-to-use solutions
• Increase machine performance with a better
  control at full and partial loads by integrating
  variable speed drives, using energy efficient
  Application Function Blocks and innovative
  solutions
• Gain a competitive advantage in each stage of
  your machine and optimize the global cost of your
  machine

Save up to 30 on your machine energy consumption.
Stay one step ahead
4
How can you reduce your HVAC machines time-to-mar
ket?
With our HVAC R control solutions, save up to
50 of design and installation time
5
Simply choose your HVAC R control solution
according to your needs
Fully customised control solutions
Ready to use control solutions
No control expertise required
Control knowledge
Generic programmable logic controller machine
program templates
Application programmable logic controller
Application Function blocks
Parametric logic controller main dedicated
machines control functionalities embedded

• Speeds up design pre written application
  function blocks ready to be used or customised
• Energy efficient control
• Fully customization with SoHVAC software

• For all types of HVAC R machines
• Speeds up design machines program templates
  ready to be used or customised
• Fully customization with SoHVAC software

• Quick commissioning setting up programme
  modification directly on the display, without PC
• Ready to plug and start the machine
• Customisation possible (SoHVAC software required)

Dedicated to chillers and AHU, others
applications will be soon available
gt Programmable logic controllers overview
gt Parametric programmable logic controllers
common options accessories overview
6
Quickly build your automation solutionwith ready
to use Tested, Validated, Documented architectures
Make design installation easier faster
Speeds up design, commissioning, installation
troubleshooting

• Predetermined equipment lists
• Tested in all possible configurations for
  proper function relative to performance
• Validated full functional compatibility of
  devices
• Documented a complete system user guide,
  predefined CAD panel design and wiring diagrams

7
Simplify HVACR machine programming
commissioning with SoHVAC

• 1 single software to program commission all
  your automation system
• Logic Controllers Modicon M168 remote displays,
  FB, AFB application machine programs, I/O, VSD,
  communication networks
• Reduce the complexity of your program design and
  implementation times
• Application standard function blocks, machine
  program templates, Tested, Validated Documented
  Architectures
• Compiler debugger, hardware configuration tool
• Simplify the management of your customised
  solutions
• Simply modify, reuse or create your own function
  blocks or machine application programs
• BMS open standard BACnet IP/WEB, BACnet
  MS/TP, Modbus TCP/WEB, LONWorks, KNX

8
Discover our solutions in a selection of Air
conditioning applications
Solution for small and medium Chillers
Solution for AHU (Air Handling unit)
- Ready-to-use solution No control expertise
required parametric controllers are logic
controllers with pre loaded application programs.
- Customised performance solution Integrated AHU
controls whilst optimising energy efficiency,
flexibility and Openness
- Ready-to-use solution No control expertise
required parametric controllers are logic
controllers with pre loaded application
programs. - Customised performance
solution Maximize Chillers energy efficient
controls whilst keeping flexibility and
competitiveness
9
Solution for Air/Water Cooled Chillers based on
parametric logic controller
Architecture
Main embedded control functions
Optimized HVAC/Air Cooled ChillerCompact /
Hardwired / Parametric logic controller /
Modicon M168
Manage up to 2 scroll compressors Support
leaving water temperature in heating or cooling
mode Manage fans with phase cut module
Control condensing pressure with linear or
stepped condensation Use 1,2 or no circulating
pumps Enable double setpoint Compensate
dynamic setpoint Manage pump down Provide
built-in scheduler with 2 programs per day .

• No control expertise required
• Easy installation
• Save 50 in design time and installation time
• Optimised costs

Based on gt parametric logic controller with main
embedded functions
10
Solution for Air/Water Cooled Chillers based on
programmable logic controller
Architecture
Related Application Functions blocks
Optimized HVAC/Air Cooled ChillerCompact /
Hardwired / Programmable logic controller /
Modicon M168

• Optimized costs
• Save 50 in design time and installation time
• Performance flexibility
• Innovation with advanced control functions for
  more energy efficiency

Water temperature control
Fans management
Compressors management
Superheat Advanced control
Based on gt generic programmable logic controller
with small medium chillers template programs gt
or Application programmable logic controller with
Application function Blocks
Floating high pressure control with Variable
Speed Drive
Floating high pressure Advanced control
11
Solution for AHU (Air Handling unit) based on
parametric logic controller
Architecture
Main embedded control functions Heating,
dampers and cooling valve control Supply and
exhaust fan control Discharge air temperature
control with summer-winter compensation
Humidification and dehumidification control Air
static pressure control Hot water heating or
electrical heating coil control Chiller water
cooling coil or DX cooling control Heat
recovery heat exchanger control.
Optimized HVAC/Air Handling unit Compact /
Hardwired / Programmable Logic controller /
Modicon M168

• No expertise in automation
• Easy installation
• Save 50 in design time and installation time
• Optimized costs

Based on gt parametric logic controller with main
embedded functions
12
Solution for AHU (Air Handling unit) based on
programmable logic controller
Related Application Functions blocks
Architecture
Optimized HVAC/Air Handling unit Compact /
Hardwired / Programmable Logic controller /
Modicon M168

• Modularity and flexibility
• Save 50 in design time and installation time
• Energy efficiency
• Openness Plug Play connectivity to BMS
  protocols

Drive communication control
AHU temperature control
Plant mode control
Based on gt generic programmable logic controller
with AHU template programs gt or Application
programmable logic controller with Application
function Blocks
13
How can you improve your machines performance at
full and partial loads ?
Save up to 30 on your machine energy consumption
14
Increase performance by reducing machine energy
consumption

• Using AFB oriented Energy Efficiency. Some
  examples

Floating high pressure with VSD Energy saving of
up to 10 gt Excellent association drive / M168
controller to modulate the air flow
AHU temperature control Reduced cooling energy
costs gt economizer control function gt summer
compensation function
Water temperature control Increase machine Energy
efficiency due to more accurate water temperature
control with less overshoot
Plant mode control The night purge function cools
down the building during unoccupied periods to
reduce cooling energy needs
Application Function Blocks
15
Increase performance by reducing machine energy
consumption

• Using Variable Speed Drive solutions
• For fan ventilation applications, solutions based
  on Altivar drives can save up to 50 in energy
  consumption compared to conventional motor
  starter and flow regulation installations

-30 Improved efficiency on a central air
handling unit for the production plant. The
solution, based on 4 90 kW Altivar drives,
provided 30 energy savings and an investment
payback of 13 months. TEMIC semiconductors in
France
16
Innovate with advanced control solutions for more
energy efficiency

• We provide innovation on machine control with our
  advanced controls algorithm based on predictive
  control
• Predictive control algorithm
• Better performance than PID regulation, more
  stable
• Better resistance to disturbance
• Results in lower machine energy consumption
• A thermal modelling tool
• It is necessary to model the machine for the
  implementation of predictive control
• Modelling based on the physical characteristics
  of the refrigeration components of the machine
• Generation of parameters used in application
  function blocks

• Energy efficient machines
• No control expertise required

17
Simply design green HVAC machine with energy
efficient Advanced Controls

• Using advanced control Application function
  blocks. Discover some examples

Floating High pressure Advanced control
Superheat Advanced control
Energy saving up to 12 by gt Combining variable
speed drive and contactors to modulate the air
flow gt The progressive and stable control of the
floating high pressure. gt Improved accuracy and
eliminating overshoots to reach the high pressure
setpoint.
Energy savings up to 10 by reducing the
superheat setpoint value from 8 to 5C. Stability
robustness of the function enables a
significant improvement of the expansion valve
control gt Elimination of overshoots to reach SH
setpoint and therefore, the risks of compressor
breakdown gt Reduce compressors mechanical stress
18
Easily integrate your machines into your customer
building management system

• Our controller offer can be easily integrated in
  Building Management System (BMS) through an
  optional communication module.
• Benefits for you (OEM)
• Modicon M168 Bacnet certified B.T.L (Bacnet
  Testing Laboratories)
• Insurance to fit with one of the major building
  network
• Late configuration by inserting the
  communication module at the latest stage in
  manufacturing
• Benefits for your customers
• A full coherent system
• Reduce OPEX by more energy saving
• Easiness of alarms and trend display
• One system to learn

19
Machine performance to building performance

• We propose a complete and coherent solution from
  simple stand-alone control products up to global
  building management systems

Green Make the connection of renewable energy
sources easy, reliable and cost-effective Product
ive Manage processes, make all the utilities of
any infrastructure more efficient Efficient
Measure and control energy, automate, provide
relevant diagnosis Reliable Prevent power
outages and energy quality variances Safe
Transform and distribute power safety
20
How can you develop your business?
Keeps you one step ahead reduce your machine
costs
21
A complete customised solution with a turnkey
control panel

• Engineering expertise to optimise codes
  standards compliance around the World
• Business systems designed to reduce the total
  cost of Ownership
• Custom engineering
• to provide the optimum solution for the OEMs
  specific needs

- 15 of panel cost reduction. Global optimized
panel solution standardized by repetitive
solution. The solution brings a good performance
level with an high reliability of the machine,
and an easy maintenance. Experienced by an
important OEM supplying global solutions for HVAC
applications

• Custom control panel Solutions
• Drives motors manufacturing
• Custom motors to 2200kW
• Custom drives design including liquid cooled

• Custom wiring harness
• Custom circuit boards and/or controller

22
Maximise your business performancewith our
co-engineers

• Design an optimized automation solution for your
  machine
• With support from experienced Application Design
  Engineers helping you optimise machine design
  control to create more added value.
• Collaboration from design to commissioning
• Recruited directly from the industries they
  serve, ADEs collaborate with you from design to
  programming, as well as in the commissioning of
  turnkey installations.
• With this approach, reduce Cost, Time to Market
  and Prototype phase because of all architectures
  and all AFBs are Tested, Validated Documented
  by our team in term of performances and
  interoperability of products.

• Fully customized solution making your design
  unique
• Designing innovative new machines
• Improving machine performance
• Increasing your competitiveness

Application Design Engineers
23
Services support throughout the complete
machine life cycle
Make your HVAC R machines stand out right from
the start gt Innovation and competitiveness
right from the start gt Speed up  concept to
design  gt Custom control panel Solutions
(dimension)
OEM specific services and support at every step
of your machine life cycle
Optimise your control panel gt Gain in time
cost with fully customized turnkey control
panel
Improve your end user customer satisfaction by
maximising his investment
Worldwide customer assistance post
sales support gt Maximize machine continuity of
operation gt Optimize on-site intervention costs gt
Generate profit while keeping end user Customer
satisfied
Develop your sales gt Shorter delivery times of
your machines due to reduced development time, gt
Develop new machines more quickly due to our HVAC
machine control solutions gt Sell your machines
all over the world, our equipment is compliant
with all international standards.
24

• Make the most of your energy

25
Programmable Logic Controllers overview
Programmable Logic controllers Programmable Logic controllers Without display Without display With display With display
Programmable Logic controllers Programmable Logic controllers Without BMS expansion With BMS expansion Without BMS expansion With BMS expansion
Number of inputs/outputs Number of inputs/outputs 23 23 23 23
Commissioning Commissioning Controllers programming with SOHVAC software Controllers programming with SOHVAC software Controllers programming with SOHVAC software Configuration from integrated graphic display Controllers programming with SOHVAC software Configuration from integrated graphic display
Number of inputs Discrete 7 7 7 7
Number of inputs Analogue 5 (0 - 5 V ratio, 0 - 10 V, 0 - 20 mA, 4 - 20 mA NTC, Pt1000, PTC) 5 (0 - 5 V ratio, 0 - 10 V, 0 - 20 mA, 4 - 20 mA NTC, Pt1000, PTC) 5 (0 - 5 V ratio, 0 - 10 V, 0 - 20 mA, 4 - 20 mA NTC, Pt1000, PTC) 5 (0 - 5 V ratio, 0 - 10 V, 0 - 20 mA, 4 - 20 mA NTC, Pt1000, PTC)
Number of outputs Discrete 8 8 8 8
Number of outputs Analogue 2 (0 - 10 V, 0 - 20 mA, 4 - 20 mA) 2 (0 - 10 V, 0 - 20 mA, 4 - 20 mA) 2 (0 - 10 V, 0 - 20 mA, 4 - 20 mA) 2 (0 - 10 V, 0 - 20 mA, 4 - 20 mA)
Number of outputs Dedicated 1 1 1 1
Communication Embedded Slave Modbus serial link via a direct connection to embedded RJ45 port Slave/Master Modbus serial link on embedded RJ45 port Slave Modbus serial link via a direct connection to embedded RJ45 port Slave/Master Modbus serial link on embedded RJ45 port Slave Modbus serial link via a direct connection to embedded RJ45 port Slave/Master Modbus serial link on embedded RJ45 port Slave Modbus serial link via a direct connection to embedded RJ45 port Slave/Master Modbus serial link on embedded RJ45 port
Communication Optional BACnet MS/TP or BACnet IP with external communication modules (integrated in controller) BACnet MS/TP or BACnet IP with external communication modules (integrated in controller)
Supply voltage Supply voltage 24 V AC/DC 24 V AC/DC 24 V AC/DC 24 V AC/DC
Display Integrated No No Yes Yes
Display Remote Yes (optional) Yes (optional) Yes (optional) Yes (optional)
26
Common options accessories
Options accessories

• Communication options
• BACnet MS/TP
• BACnet IP

• I/O expansions
• 17 I/O

• Application-specific I/O expansion modules
• Single Fan driver
• Electronic expansion
• valve driver

• Remote graphic display
• with 6 buttons
• touch screen with 6 buttons

• Programming cable
• Connect the controller to SoHVAC for application
  programming

• Temperature pressure sensors
• Schneider Electric or partner offers