Towers Presentation

1
Presentation
on
Towers, poles Masts
Published on March 31st, 2013
by
Aster Pvt. Ltd.
hyderabad
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Contents

1. Profile Manufacturing Locations
2. Profile Global Presence
3. Profile Towers Design Development
4. Tower Fabrication Facilities
5. Towers Categories
6. Historical Volume Shipped
7. Clients

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Profile Manufacturing Locations in India
Manufacturing Facility

• Towers
• Hyderabad -2 Units
• Raipur -2 Units
• Monopoles High Masts
• Hyderabad -1 Unit
• All Manufacturing Facilities are Approved by
  BSNL, TEC Wing and PGCIL as a Part of
  Infrastructure assessment

Raipur
Hyderabad
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Profile Global Presence
5
Towers Design Development Process
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Towers Design Development Design

• Aster engineering division has qualified and
  experienced structural design engineers. We have
  developed over 200 designs complying with
  multinational tower standards.
• Towers are designed using latest software based
  programs taking into account various parameters
  such as
• Added Loads - Antennae, Conductors,
  Ground Wires, Insulators, Lights
  and Other Accessories etc.,
• Climatic Loads - Wind, Seismic, Ice
  and Temperature etc.,
• Technical Considerations - Topographical Factor,
  Dynamic Effect of wind, Risk
  Coefficients, Factor of Safety,
  Certification Standards
  requirements etc.,

Ctnd.
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Towers Design Development Design

• Design software utilized
• PLS-Tower v12.10 MS Pole ver.6
• iTOWERS Designer TL STAAD.Pro 2005
• iTOWERS Designer MW PLS-Pole v12.10
• Design standards utilized
• IS 8751987 and IS 8021995/1992 Indian
• EIA/TIA-222-G American
• SEI/ASCE 10-97 48-05 American
• BS8100-11986, BS8100-31999 British
• AS3995-1994 Australian
• SABS South African
• ILE TR7,2000 British
• Designs validated by Structural Engineering
  Research Center (SERC), Chennai, Govt. of India
  Indian Institute of Technology (IIT)-Chennai
  Central Power Research Institute (CPRI)

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Towers Design Development Detailing

• Generation of Bill Of Material (BOM)
• Shop floor drawing for manufacturing
• Assembly drawing for field installation
• Software utilized
• bocad-3D
• AutoDesk Inventor 2011
• progeCAD 2010

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Towers Design Development Prototype Assembly
Inspection

• Dedicated independent prototype assembly units
• In House Proto Test Facility
• Spectro Analyzer for Materials Strength
  measurement
• Prototype inspection done by internal QA Team,
  Third party by Customers also as applicable for
  the final approval and for Mass production

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Fabrication Facility Key Strengths

• Geographical Spread - 3 Strategic Locations
• Manufacturing Facilities - 8 Self Driven Units
• Human Resources - Highly Skilled
• Sophisticated Machinery - Meeting the Industrial
  Standards
• Fabrication Capacity 142,320 MT/Annum
• Galvanization Capacity - 187,320 MT/Annum
• Quality Certification - Accredited With ISO
  90012000 140012004
• Quality Assurance Plan - As Mutually Agreed
  upon with Customer

More information
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Fabrication Facility Choutuppal, Hyderabad, India

• Fabrication Capacity 52,200 MT/Annum
• Galvanization Capacity 108,000 MT/Annum
• Machines - Lattice Towers
• CNC -Plasma cutting machine
• CNC -Angle cutting, Hole and Stamping machines
• Notch cutting machines
• Angle bending machines
• Angle cropping with stamping
• Radial drilling machines
• Induction furnace for heating bend portion
• Machines Monopoles
• CNC operated press brake
• CNC Plasma profile cutting machine
• Pole closing and welding machine
• Pole straightening machines

More information
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Fabrication Facility Choutuppal, Hyderabad, India
Fabrication and Galvanization units
Materials Dispatch Yard, Transmission Towers,
Domestic
More information
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Fabrication Facility Cherlapally, Hyderabad, India

• Fabrication Capacity 30,000 MT/Annum
• Galvanization Capacity 30,000 MT/Annum
• Machines - Lattice Towers
• CNC Plasma cutting
• CNC Angle punching and stamping
• CNC Plate punching and stamping
• Angle cropping with Stamping
• Hydraulic press machines for angle cutting, hole
  and number punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines

More information
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Fabrication Facility Cherlapally, Hyderabad, India
36,000 MT Capacity, Galvanization unit
40 m GBT Materials Bundles at Materials Yard,
Domestic
Materials Dispatch Yard, Domestic
Materials Dispatch Yard, Telecom Towers, Domestic
BSNLs TEC-GR 60 m Prototype Assembled at Proto
Yard
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Fabrication Facility Cheriyala, Hyderabad, India

• Fabrication Capacity 10,800 MT/Annum
• Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole
  and number punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines

More information
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Fabrication Facility Raipur, Unit-I,
Chhattisgarh, India

• Fabrication Capacity 21,000 MT/Annum
• Galvanization Capacity 21,000 MT/Annum
• Machines - Lattice Towers
• CNC Angle punching and stamping
• CNC Plate punching and stamping
• Angle cropping with stamping
• Hydraulic press machines for angle cutting, hole
  and number punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines

More information
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Fabrication Facility Raipur, Unit-I,
Chhattisgarh, India
Fabrication units and Dispatch yard
More information
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Fabrication Facility Raipur, Unit-II,
Chhattisgarh, India

• Fabrication Capacity 24,000 MT/Annum
• Galvanization Capacity 24,000 MT/Annum
• Machines - Lattice Towers
• CNC Plasma cutting
• CNC Angle punching and stamping
• CNC Plate punching and stamping
• Angle cropping with stamping
• Hydraulic press machines for angle cutting, hole
  and number punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines

More information
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Fabrication Facility Raipur, Unit-II,
Chhattisgarh, India
Fabrication Galvanization units
Dispatch Yard
More information
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Fabrication Facility Vadodara, India

• Fabrication Capacity 4,320 MT/Annum
• Galvanization Capacity 4,320 MT/Annum
• Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole
  and number punching machines
• Notch cutting machines
• Angle cropping with stamping machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines

More information
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Fabrication Facility Typical CNC Other Machinery
Plasma Cutting Machine
CNC Machine
Poles Straightening Machine
Press Break of 1,280 Tones Capacity to Press
Poles up to 12m Length
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Fabrication Facility Typical Laboratory Setup at
Manufacturing Facilities
Tensile and Band Testing Equipment
Spectro Analysis Test Facility
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Fabrication Facility Packing Transportation

• Transportation to customers is done by both sea
  and Air ways
• Materials are Packed in 20 feet and 40 feet
  containers as per the requirement
• Containers placed on Trailers transported up to
  nearest Port
• All the containers shipped properly under proper
  and strict supervision of our Transportation
  Agents
• Different towers are loaded into the same
  container with color coding and can be easily
  identified based on the site.

Cntd.
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Fabrication Facility Packing Transportation

• International packing standards adhered to
• Description of packing material with Customer
  Name, Batch No, Location etc. is mentioned on the
  packed items.
• Wooden cases are used for packing of small
  Plates. Packing is done using Jute strip and
  bags.
• Sufficient care is taken in the process of
  storing, packing and Handling of Galvanized
  products.
• During Transportation adequate ventilation is
  provided to prevent white rust or wet storage
  stains.
• Post treatment like chromating done to minimize
  the chances of formation of white rust and Silica
  jell for de-oxidation effects.
• NS Toner and Stripping dispenser of ITW Signode
  are used for metal strapping mechanically.

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Towers Categories Civil Structural Construction
Raft Tower Foundation
Inside View of a 150 m TV Broadcast Tower at
Sagar, MP, India
Cell Site on completion of all Civil Works, AP,
India
Civil Raft Foundation constructed for 40m Tower
Installed for US Army, Afghanistan
More information
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Towers Categories Transmission Telecom Towers
More information
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Towers Categories Monopole, Broadcast and Windmill
40 m Monopole Designed, Supplied and Installed
for Ericsson India Pvt Ltd at Bengaluru
International Airport
149 m FM Tower Designed, Supplied and Installed
for BECIL at Delhi Which is shown in all
templates of this presentation
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Historical Volume Shipped As of Mar 31st 2013
Description Total
In Domestic Market
Power Transmission Towers Design, Fabrication Supply 205,935 MT
Substation Structures Fabrication Supply 7,671 MT
Telecom Towers Design, Fabrication Supply 31,146 Nos
Broadcasting Towers Design, Fabrication Supply 49 Nos
Monopoles / High Masts Design, Fabrication Supply 13,251 Nos
Windmill Towers Fabrication Supply 34 Nos
In Overseas Market
Telecom Towers Design, Fabrication Supply 19,067 MT
Broadcasting Towers Design, Fabrication Supply 28 Nos
Power Transmission Towers Design, Fabrication Supply 14,265 MT
More information
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Clients
Note Logos used in this presentation are
proprietary of the respective companies