CAPTAIN

1
T H E M E A S U
R E O F T E
C H N O L O G Y
CAPTAIN EXPANSION PROJECT
Cameron Subsea Systems Case History
2
PROJECT DESCRIPTION

• North Sea, UK Sector, 130 km NE of Aberdeen,
  Scotland on edge of outer Miray Firth
• Water depths 104 to 112 meters

CAPTAIN EXPANSION PROJECT
3
PROJECT DESCRIPTION

• Subsea production system and bridge-linked
  platform (BLP) were connected to existing platform

CAPTAIN EXPANSION PROJECT
4
PROJECT DESCRIPTION

• Includes 18-slot unitized template manifold
  located approx. 3.3 km from the platform

CAPTAIN EXPANSION PROJECT
5
PROJECT MANAGEMENT

• Large, diverse scope of supply
• Design, manufacture and installation of 18-slot
  template manifold
• Integration engineering and manufacturing
  activities at six major sites throughout Europe
• Fast-track scheduling -- from contract award to
  SIT in only 16 months

CAPTAIN EXPANSION PROJECT
6
PROJECT MANAGEMENT
CAPTAIN EXPANSION PROJECT
7
CHRISTMAS TREES

• 10,000 psi WP Cameron SpoolTree trees for both
  production and water injection service

CAPTAIN EXPANSION PROJECT
8
CHRISTMAS TREES

• Trees incorporate Cameron FLS Gate Valves,
  Cameron Compact Modular (CM) Actuators and
  Cameron Willis 6170 psi Control Chokes
• Production trees include demulsifier and scale
  inhibitor injection ports

CAPTAIN EXPANSION PROJECT
9
TEMPLATE MANIFOLD

• Unitized template manifold (UTM), 64 m long x 20
  m wide x 9 m high, serving as drilling template
  for 18 wells and as pipe manifold system for
  production, water injection and polymer injection
• 5500 psi working pressure

CAPTAIN EXPANSION PROJECT
10
CONTROL SYSTEM

• CAMTROL Advanced Electro-Hydraulic Multiplexed
  Subsea Production Control System

CAPTAIN EXPANSION PROJECT
11
CONTROL SYSTEM

• Controls and monitors up to 18 trees and valve
  blocks located on manifold
• Segregated dual redundant power and
  communications systems provide fault tolerance

CAPTAIN EXPANSION PROJECT
12
CONNECTIONS

• Production SpoolTree flowline connectors
  flowline connector assembly, block elbow
  assembly, flowspool assembly, annulus crossover
  flowloop, annulus flowloop
• Injection SpoolTree flowline connectors flowline
  connector assembly, block elbow assembly,
  flowloop, annulus crossover flowloop

CAPTAIN EXPANSION PROJECT
13
CHOKES AND OTHER COMPONENTS

• Cameron Willis 5 1/8 CC40 Subsea Control Chokes
  on production flowline
• Cameron Willis 3 1/16 CC40 MS33 Chokes on power
  water flowline
• Cameron Willis 5 1/8 CC60 MS52 Chokes on water
  injection trees
• Chokes rated to 6170 psi WP

CAPTAIN EXPANSION PROJECT
14
PHOTO GALLERY
The Captain template manifold was installed using
the worlds largest offshore crane.
CAPTAIN EXPANSION PROJECT
15
PHOTO GALLERY
Factory Integration Testing and Site Integration
Testing for CAMTROL Control System and SpoolTree
System
CAPTAIN EXPANSION PROJECT