Title: The Viability of the Cost Reduction Project at SunPower
1The Viability of the Cost Reduction Project at
SunPower
- Kyle Collins
- Anthony Robibero
- Zoya Trachevskaya
- Jennifer Wilbur
- Elizabeth Yawarski
- Mark Yurkewecz
2Agenda
- SunPower and PV Industry
- Cost Reduction Strategy
- Valuation of Project
3Executive Summary
SunPower has ambitious goals of transforming the
photovoltaic market to provide clean, sustainable
energy on a global level. Strategic cost
restructuring, through the rationalization of our
value chain provides the greatest opportunity to
achieve this mission. After careful
consideration of operations, human resources and
valuation of our project, we are pleased to
present to management the profitable future of
SunPower.
Cost Reduction
Valuation of Project
SunPower and PV industry
4Industry Overview
- Small, fast growing industry at over 20
- Global Industry Revenues over 10.6B in 2006
- Production dominated by Japan and Germany
Solar Energy Industries Association
Cost Reduction
Valuation of Project
SunPower and PV industry
5Market Segmentations
- Residential Retrofit New
Production Homes
Commercial Public Power Plants
Cost Reduction
Valuation of Project
SunPower and PV industry
6SunPower
- Leader in PV cell efficiency
- Produce up to 50 more power per square ft.
- Operations
- Design, develop, manufacture, and market solar
power products - Global presence
- Philippines, China, Korea
Cost Reduction
Valuation of Project
SunPower and PV industry
7Market Cap
- Less barriers to enter the PV market
- SunPower became a public corporation in 2005
- SunPower - 4.09B
Cost Reduction
Valuation of Project
SunPower and PV industry
8SunPower Strategy
- Partner with governments that provide incentives
- Duality of Efficiency
- PV cells
- Supply Chain
- Objective
- Cost Reduction
Cost Reduction
Valuation of Project
SunPower and PV industry
9Market Penetration
- Emphasize Choice in Energy Sources
- Work with Economies Offering Subsidies
- Increase Awareness
- Become Synonymous with PV Industry
- Customer Satisfaction
Cost Reduction
Valuation of Project
SunPower and PV industry
10Strategic Cost Restructuring
- Reducing costs throughout the supply chain
- Reduce final costs to consumers
- Sustain/increase revenues through increased
quantity sold - Elastic market once affordability is reached
Cost Reduction
Valuation of Project
SunPower and PV industry
11Stages in Value Chain
Cost Reduction
Valuation of Project
SunPower and PV industry
12Cost Distribution
Silicon
Ingot
Wafer
PV Cell
Panel
System
Allocation of Cost by Stage
SunPower Annual Stockholders Meeting, May 4, 2007
50
30
20
Stage 1
Stage 2
Stage 3
Cost Reduction
Valuation of Project
SunPower and PV industry
13Strategic Lack of Upward Integration
- Substantial part already controlled
- Joint Venture in South Korea
- Create efficiencies in the supply chain
- Economies of scale
- Burden of production off domestic company
- Utilize Just-In-Time Inventory Management
Ingot
Wafer
Silicon
Cost Reduction
Valuation of Project
SunPower and PV industry
14PV Cell Efficiency
- Silicon savings
- Using more efficiently
- 255 microns thick ? 165 microns thick (35)
- Increased efficiency in cells
- Improves silicon usage/watt
- Reduces panel material/watt
- Reduces installation labor costs/watt
30
Stage 2
Cost Reduction
Valuation of Project
SunPower and PV industry
15Power Plant Area Comparison
SunPower Annual Stockholders Meeting, May 4, 2007
Annual MWh simulation based in Seville, Spain
Cost Reduction
Valuation of Project
SunPower and PV industry
16Operations Efficiency
- New facility in the Philippines
- Meeting goals in overhead
- Meeting costs
- Sustaining revenue growth
- Capitalizing on lower labor costs
- Remain competitive in job market
- Maintaining infrastructure to accommodate growth
- Oracle System
Cost Reduction
Valuation of Project
SunPower and PV industry
17Systems Cost Reduction
- Panel Savings 50
- Scale
- Improvements in manufacturing process
- Learning curve
- Synergies
- PowerLight
Cost Reduction
Valuation of Project
SunPower and PV industry
18PowerLight Opportunity
- Create cross selling prospects
- Reduce overhead through reducing overlapping
labor functions - Eliminate intermediaries between manufacturing
and system components - Create synergistic relationships throughout the
supply chain
Cost Reduction
Valuation of Project
SunPower and PV industry
19Operating Margin Projections
430M
387M
215M
Revenue 43M Revenue 215M
Cost Reduction
Valuation of Project
SunPower and PV industry
SunPower annual report 2005
20Risk Analysis
- Silicon shortage
- Forward contracts, obsolescence
- Customer concentration
- Top 3 buyers 65
- Preserving Relationships
- Customers, Suppliers, Distribution
- Growth and Sustainability Risks
Cost Reduction
Valuation of Project
SunPower and PV industry
21Scenario Analysis
Cost reduction
Demand growth
Cost Reduction
Valuation of Project
SunPower and PV industry
22Summary
- Making SunPower a cost competitive energy
alternative - Supply chain Integration
- Synergistic relationships
- Solar cell efficiency
Cost Reduction
Valuation of Project
SunPower and PV industry
23Q A?