II. Setup Time Reduction

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II. Setup Time Reduction
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A. Setup Time
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A. Setup Time
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B. How to Reduce Setup Time?
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Reduction in setup time suggested by the students

• Quick change of the attachment
• Automation
• Simplify machinery
• Streamlining the process of setup
• Workplace layout improve
• Common parts in different models
• More people
• Convert internal(require machine) activities to
  external

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C. Setup Time Reduction in J.I.T (Low Cost/No
Cost Setup Time Reduction)

• 1. Form Teams/Task Force Consisting of
• Setup Operators
• Engineers
• Experts (Maintenance, etc... Knowledge In Machine
  Setup)
• 2. Team Leader
• Facilitator, Training, ... For the Task
• 3. Make a Video of a Typical Setup
• Last Piece of Previous Going Off
• First Piece of New Part Started
• 4. Analyze the Video
• Separate External and Internal Activities
• Try to Change Internal to External As Much As
  Possible
• External - don't Need Machine, Activities
  Required Not Involving Machine
• Internal - Need Machine
• Plan to Do External Activities Before Stopping
  Machine
• Analyze Adjustment Steps
• Analyze Clamping Steps
• Miscellaneous Problem Areas (Time Consumed in
  Setup)

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D. Wastes Eliminated by (Advantage of) Reduction
inSetup Time

• Saving in Setup
• Inventory Carrying Cost (Q/2.H)
• Increase in Productivity (Time Saved Used in
  Direct Production)
• Higher Quality
• Lower Lead Time
• Setup Time Reduction Is a Prerequisite for Other
  Components of J.I.T.