4000 MT Extrusion Line

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SerVaas Factories Intl
4000 MT Press Extrusion Line
Technical Specifications
Romeo Nuzziello Paul SerVaas
Prepared by
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Introducing
SerVaas Factories Intl
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SerVaas Factories Intl Douglas, British Isles
We have been in business for over 50 years and
have excellent credit and business references. We
will consider deals in any country, but have
particular experience in North and South
America, Europe, Russia and China. We are former
factory owners who have often bought and sold
factory equipment as events dictated.
We can finance our own purchase from you, or if
its still in production, we can pay you for an
option to buy it at a later date. Our
associates speak English, Spanish, German,
Portuguese, Italian, Russian and Mandarin
Chinese.
SerVaas Inc. 1000 Waterway Boulevard Indianapolis,
Indiana 46202 USA Tel [phone] Fax
001-317-633-8805 www.SerVaasFactories.com
4000 MT Press Line, Hard Alloy 500 T
Stretcher Never Before Used and Immediately
Available
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4000 MT Press Extrusion Line
Technical Specifications

• 
  

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4000 MT Press Extrusion Line

• PRESS DESCRIPTION
• 4000 M.T. horizontal oil-hydraulic extrusion
  press for direct and indirect extrusion of tubes
  and profiles of aluminum and its alloys.

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4000 MT Press Extrusion Line

• THE PRESS MAINLY CONSISTS OF
• Press base frame
• Fidex crosshead for cylinders
• Extrusion platen
• Four tie rods for stiffening
• Main cylinder
• Main ram
• Moving crosshead for stem
• Container Holder
• Side cylinders and cylinders for container holder
• Piercing ram
• Tail and piercer base frame
• Traversal moving die slide
• Changing die device
• Device for container change

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4000 MT Press Extrusion Line

• THE PRESS MAINLY CONSISTS OF (continued)
• The auxiliary devices for direct extrusion method
  (with fixed dummy block and movable dummy block)
  and indirect extrusion method (with movable die)
• Main shear
• Hot saw
• Handling system for movable dummy block (direct
  extrusion method)
• Handling system for dies ( indirect extrusion
  method )
• The oil-hydraulic equipment for direct and
  indirect extrusion (valve, electro-valves and
  accessories)
• The main pumps mounted on the base frame and the
  auxiliary
• pump with their couplings
• The oil tank complete with support columns and
  its accessories
• The filtering and oil cooling system
• Piping on the press with its supports
• Lubrication system for the press sliding surfaces
  

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4000 MT Press Extrusion Line

• THE PRESS MAINLY CONSISTS OF (continued)
• The electric induction container heater with
  automatic temperature control and with
  temperature indicating instrument
• The electric equipment, complete with the PLC for
  automatic press controls, is supplied for the
  direct and indirect extrusion press operation
• The electrical motors and their starters
• The main control panel complete with switches,
  selectors and pressure control for the press
  drive
• Sensor and electrical wires assembled on the
  press
• The instantaneously adjustable extrusion speed
  control equipment
• The speed indicator for the main ram during the
  extrusion
• Limit switches for main ram and container

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4000 MT Press Extrusion Line

• TECHNICAL DATA
• Press capacity 3160 to 4000 M.T.
• Operating pressure max 250 bar
• Diameter billet range 240 to 350 mm
• Max. billet length 1100 mm
• Capacity of Auxiliaries
• Main cylinder 3160 M.T.
• Slide cylinder 420 M.T.
• Return main cylinder 180 M.T.
• Direct extrusion 3580 M.T.
• Indirect extrusion 4000 M.T.
• Piercing 800 M.T.
• Return piercing 600 M.T.
• Container closing 420 M.T.
• Container opening 180 M.T.
• Main shear 120 M.T.

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4000 MT Press Extrusion Line

• TECHNICAL DATA
• Stroke
• Main and side cylinders 3000 mm
• Container 2000 mm
• Piercer 1200 mm
• Main shear 800 mm
• Max Operating Speeds
• Main ram fast advance 275 mm/sec
• Main ram return 353 mm/sec
• Extrusion at 3160 M.T.
  25,5 mm/sec
• Extrusion at 3580 M.T.
  22,5 mm/sec
• Extrusion at 4000 M.T.
  20 mm/sec
• Piercer advance
  100 mm/sec
• Piercer return
  100 mm/sec
• Container closing
  144 mm/sec
• Container opening
  336 mm/sec

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4000 MT Press Extrusion Line

• TECHNICAL DATA
• Hydraulic System
• Main pumps 5 3 at variable
  delivery 3x 460 l/min
• 
  2 at fixed delivery
  2x460 l/min
• Main pump motors 5
  5x250 kw at 1000 RPM
• Conditioning pump 1 1 at fixed
  delivery 1100 l/min
• Conditioning motor 1
  1x37 kw at 1500 RPM
• Auxiliary pumps 4 3 at
  variable delivery 2x140 l/min
• 
  
  delivery 1x40 l/min
• 
  1 at fixed delivery
  1x23 l/min
• Auxiliary pump motors
  2x30 kw at 1450 RPM
• 1x7,5 kw at 1450 RPM
• 1x11kw at 1450 RPM
• Piercer cooling pump
  1x50 l/min
• Piercer cooling motor
  1x7,5 kw at 1500 RPM
• Tank capacity (piercer cooling-water)
  1500 dm3
• Tank capacity (oil)
  1800 dm3
• Dead time In
  accordance with cycle sequence charts

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4000 MT Press Extrusion Line
Press Construction Details and Description
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4000 MT Press Extrusion Line

• MACHINE TYPE
• This press is for the extrusion of hard and
  soft aluminum alloys. It has a horizontal design,
  an oil-hydraulic operation, four columns, and
  tool-holding traverse slides.
• This press is designed for use in three
  different extrusion processes
• 1- Direct action with fixed pressing disk
• 2 - Direct action with movable pressing disk
• 3 - Indirect action
• Converting from one of the above operating
  setups to another requires the assembly (and
  disassembly) of the relevant parts.
• The machine consists of a baseframe, a fixed
  cylinder-holding traverse, a movable punch
  holding traverse, and a movable jar-holding one,
  a reaction plate, four stiffening columns, a
  die-holding traverse slide and of two shears.
• In addition, the press has a platform
  (positioned on the cylinder-holding traverse and
  supported by columns), with an oil tank and the
  relative hydraulic equipment (with the exception
  of the main pumps). This completes the general
  description of the machine.

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4000 MT Press Extrusion Line

• BASEFRAME
• The baseframe consists of a welded steel
  structure, onto which are fitted the fixed
  cylinder-holding traverse and the reaction plate.
  They are connected to each other by the four
  columns.
• The plane and continuous runners for the movable
  parts of the press, (that is for the movable
  punch-holding traverse and for the jar-holding
  one) are mounted on the baseframe.
• At the end of the extrusion, when the punch
  moves backward, some counterstrokes may occur
  owing to the decrease of the oil pressure. A
  dampening system, consisting of two pre-loaded
  disk springs, has been assembled on the baseframe
  (and connected by a rod integral with the
  traverse) in order to prevent these impacts from
  being transmitted to the foundation, and to
  absorb them between the baseframe and the fixed
  cylinder-holding traverse.
• The baseframe is shaped in such a way as to
  allow the vertical ejection of scrap (and
  intruded billets).

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4000 MT Press Extrusion Line

• FIXED CYLINDER-HOLDING TRAVERSE
• The fixed traverse has a welded steel structure.
  It rests on the baseframe (to which it is
  connected via the dampening system) and is fixed
  directly to the foundation by long tie-rods.
• Fitted in the fixed traverse are the main
  cylinder, the two lateral cylinders for the
  forwarding and retracting motions of the
  punch-holding traverse, the two cylinders for the
  movement of the jar-holding traverse, the four
  stiffening columns, and the two fixed mechanical
  stop blocks, against which the punch-holding
  traverse stops at the end of its return travel.

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4000 MT Press Extrusion Line

• CYLINDERS
• The high quality, forged steel, main cylinder is
  inserted and centered in the fixed traverse. The
  cylinder contains some bronze bushings which
  guide the main piston, the end of which is
  connected to the movable punch-holding
  traverse. The single-acting piston is in forged
  steel, with a chromium plated outer surface.
• Four oil-hydraulic, double-acting cylinders, of
  forged steel, are placed on the side of the main
  cylinder. The rods of two of them (the upper and
  lower one) are connected to the movable
  punch-holding traverse in such a way as to
  control the forward and the retracting motion of
  the main piston.
• The rods of the other two cylinders are
  connected to the jar-holding traverse. In the
  direct phase, these two cylinders allow the jar
  assembly to maintain pressure against the
  die-holding slide. In the indirect phase,
  pushing the jar-holder helps the main piston (and
  the two lateral ones) increase the power of the
  machine during maximum thrust conditions.

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4000 MT Press Extrusion Line

• STIFFENING COLUMNS
• Four forged steel columns rigidly connect the
  fixed cylinder-holding traverse, to the reaction
  plate. Special threaded nuts put the columns
  under pre-tension, and clamp them permanently
  during the final assembly of the press.

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4000 MT Press Extrusion Line

• MOVABLE PLUNGER-HOLDING TRAVERSE
• The movable punch-holding traverse, which
  consists of a welded structure with a forged
  central insert, is operated by the main piston
  and by two double-acting lateral cylinders.
• The runners of the punch-holding traverse slide
  and two clamping hydraulic cylinders are fixed on
  the traverse. The two cylinders are used only in
  the indirect phase. They operate the
  guillotines which shut down on the rods of the
  two lateral cylinders of the jar-holding
  traverse, making it integral with the
  punch-holding traverse.
• The traverse, which rests on wear sliding
  blocks, slides on the gibs of the runners
  attached to the baseframe. The location and the
  shape of these runners allow only the axial
  sliding of the punch-holding traverse, avoiding
  any other lateral or shifting movement. For this
  reason, two lateral brackets, fixed to the
  traverse, have been included.
• The exact positioning of the traverse,
  transversally and vertically (and the recovery of
  possible backlashes occurring during the
  operation) is achieved via adjustment screws,
  which act on the wear sliding blocks.

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4000 MT Press Extrusion Line

• MOVABLE JAR-HOLDING TRAVERSE
• The jar-holding traverse consists of a welded
  steel structure, and is operated by two
  double-acting lateral cylinders fitted in the
  fixed cylinder-holding traverse. The movable
  jar-holding traverse, which rests on wear sliding
  blocks, slides on the gibs of the runners
  attached to the baseframe.
• The location of these runners (and the
  adjustments on the traverse) are equal to the
  ones of the movable punch-holding traverse
  described in the previously.
• A seat for the application of the secondary
  shear (necessary for the separation of the
  extruded part from the bottom in the indirect
  extrusion process) is located on the jar-holding
  traverse.
• The jar is centered in the jar-holder with four
  keys located according to the center line axis of
  the machine (the two horizontal keys as a
  support, the two vertical ones as a guiding and
  centering device, which have the possibility of
  being shimmed). It is clamped by two jaws
  assembled on the jar-holder, and operated
  manually.
• A bushing, with particular mechanical and
  technological characteristics suitable to bear
  the specific pressure and to reduce the wear
  phenomenons which occur during the extrusion
  process, is assembled in the jar.

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4000 MT Press Extrusion Line

• REACTION PLATE
• The reaction plate consists of a welded steel
  structure with a central forged insert. The
  latter has a central hole which allows the
  ejection of the extruded part.
• The upper and lower runners of the die-holding
  traverse slide and the structure of the main
  shear are fixed on the reaction plate (which
  contains the four stiffening columns). The
  reaction plate rests on the baseframe and is free
  to slide on it in relation to the elongation of
  the columns under stress. The movement takes
  place along some runners arranged with a system
  of gibs placed under the reaction plate. This
  device allows the vertical and transversal
  adjustment of the group.
• All the force developed by the press during the
  extrusion process is borne by the reaction plate.

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4000 MT Press Extrusion Line

• DIE-HOLDING SLIDE
• The slide is of forged steel and slides, resting
  on gibs, within two runners, a lower and an upper
  one fixed to the reaction plate. Its motion is
  obtained by means of an oil-hydraulic
  double-acting and double rod cylinder
  incorporated in the slide itself. the ends of
  the rods are held by two supports also fixed to
  the reaction plate.
• A support which sustains two stud-bolts for the
  adjustment of the height of the slide, is keyed
  and bolted on the reaction plate. In addition to
  this device, two sets of balancing cylinders are
  located between the slides and the runners these
  cylinders, with their intervention after each
  movement of the slide itself, recover the
  possible backlashes caused by the wear of the
  gibs, and allow the correct alignment of the die
  with the work axis. This slide is suitable to
  contain the tools used both in the direct
  operation, and in the indirect one.
• In case of direct extrusion with fixed disk,
  only one die is assembled on the slide. In case
  of extrusion with movable disk, one die and one
  group for the change of the pressing disk are
  assembled on the slide. In case of indirect
  extrusion, a die-holding punch and a scraping
  punch are located on the slide, instead of the
  die.

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4000 MT Press Extrusion Line

• MAIN SHEAR
• The main shear is assembled on the reaction
  plate. It consists of a welded steel frame
  containing a hydraulically operated double-acting
  cylinder.
• The cylinder operates a cutter block group,
  which moves vertically on wearing gibs assembled
  on the shear structure. The two blades, fixed to
  the cutter block by screws, are made of a special
  steel.
• The shear is used in two extrusion phases,
  direct and indirect, in different ways. In the
  direct operation, it separates the rejection
  bottom from the pressing disk, and the extruded
  part from the die. In the indirect action (with
  a proper modification in the assembly of the
  cutter block) it acts as a spacer between the jar
  and the die-holding slide.

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4000 MT Press Extrusion Line

• SECONDARY SHEAR
• The secondary shear is assembled on the
  jar-holding traverse and consists of a welded
  steel frame containing a hydraulically operated
  double-acting cylinder.
• The cylinder operates a cutter block, which
  moves vertically on wearing gibs assembled on the
  shear structure. The blade, fixed to the cutter
  block by screws, is made of special steel.
• The shear separates the rejection bottom from
  the pressing disk and the extruded part from the
  die.

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4000 MT Press Extrusion Line

• CYCLE SEQUENCE CHARTS
• Functional Description
• Rod direct extrusion with movable dummy block
• Rod direct extrusion with fixed dummy block
• Tube direct extrusion with movable dummy block
• Tube direct extrusion with fixed dummy block
• Rod indirect extrusion with movable dummy block
• Rod indirect extrusion with fixed dummy block
• Tube indirect extrusion with movable dummy block
• Tube indirect extrusion with fixed dummy block
• Scraper ring change discard recalculate
• Manual cycle sequence chart main drive
• Manual cycle sequence chart auxiliary drives

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Billet cut-to-length line
• This line comes complete with a sawing unit,
  the loading and unloading equipment, and a billet
  stacking system.
• -max. billet diameter 400 mm
• -max. billet length 1100 mm
• -min. billet length 440 mm
• -electric installed power 110 KW
• It also includes the billet storage station,
  billet thrusting beds, and the billet shock
  absorber.

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Gas Fired Billet Heater
• This heater comes complete with loading and
  unloading equipment.
• -max. billet diameter 400 mm
• -max. productivity 7000 kg/h
• -working temperature 300 to 480C
• -max. consumption (approx.) 160 Nm³/h
• -installed electric power 120 KW

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Billet Scalper
• The billet scalper comes complete with the billet
  handling equipment.
• -Max. billet diameter
  400 mm
• -Thickness of scalping chips
  2 to 15 mm
• -Installed electric power
  200 Kw

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Induction Billet Re-Heater
• For conical-shaped heating of billet,
  complete with billet handling equipment up to
  press billet loader
• -billet diameter 240 to 350 mm
• -billet length 400 to 1200 mm
• -max. productivity 7000 kg/h
• -temp. difference Between
• billet head and tail 100C
• -installed electric power 700 KW

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Pre-Heating die oven
• -Type Electric resistance, air
• fan recirculating
• -Heating room dimensions length 1500 mm
• width 800 mm
• height 1300 mm
• -Max. loading weight 3000 kg
• -Working temperature 350 to 600C
• -Installed electric power 120 KW

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Pre-Heating Stem Oven
• -Type
  Gas-fired
• -Heating room dimensions
• 
  length 1300 mm
• width 800 mm
• height 1500 mm
• -Max. loading weight 2000 kg
• -Working temperature 300 to
  520C
• -Holding consumption at 520C (approx.)
  1,2 Nm³/h
• -Installed electric power
  5,5 KW
• Includes TWO-TON HOIST FOR DIE AND STEM
  TRANSFERS

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Run-out Table and Walking Beam Cooling-Bed
• -length 45 meters
• -width 5 meters
• -installed electric power 80 KW

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Water Spray Quench
• -cooling capacity 2.000.000
  Kcal/m²/h
• -water delivery max. 3000 liters/min
• -installed electric power 15 KW

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Hot Saw
• -saw blade diameter 650 mm
• -electric power 15 KW
• -cut positioning, maximum 15 m
• minimum 4 m
• The sawing unit rests on a carriage positioned
  on the guide placed on the extrusion run-out
  table.
• The sawing unit is transversal. The blade
  penetration is adjustable via a hand-wheel. The
  longitudinal position of the saw is obtained
  using a motorized gear-and-rack unit.
• The sawing unit is complete with a profile
  hold-down device.

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Puller
• -Pulling force
  50 to 1000 Kg
• -Pulling speed
  0 to 20 m/min
• -Installed electric power
  40 Kw

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• 150 Ton Hydraulic Stretcher

-jaw opening max. 300
mm -jaw width 300
mm -max. stretching length
44 meters -min. stretching length
1 meter -stretching speed
25 mm/sec -de-twisting
torque 5000
kg -installed electric power
160 KW

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Sawing line
• Complete with conveyor-saw-gauge table
• -Max. diameter of the rod
  180 mm
• -Max. length of the cut rod
  15 m
• -Installed electric power
  47 Kw
• Includes AFTER SAW ROLLER TABLE, PROFILE
  STOPPING ARMS, AND AFTER SAW TRANSLATORS

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4000 MT Press Extrusion LineAfter and before
Press Equipment

• TECHNICAL DATA
• Electric Ageing Furnace
• -dimensions of heating room
• length 16.000 mm
• width 2600 mm
• height 1500 mm
• -max. load weight 20.000 kg
• -working temperature 120 to 250C
• -installed electric power 450 KW

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4000 MT Press Extrusion LineOut Of Line Press
Equipment

• TECHNICAL DATA
• Cross Transfer Equipment for Heavy Rod and Pipe
• Includes
• HEAVY ROD TRANSLATORS AND HEAVY ROD HANDLING

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4000 MT Press Extrusion LineOut Of Line Press
Equipment

• TECHNICAL DATA
• 500 ton. Hydraulic stretcher
• -jaw opening max. 300
  mm
• -jaw width 300 mm
• -max. stretching length
  30 meters
• -min. stretching length 1 meter
• -stretching speed 25
  mm/sec
• -de-twisting torque
  8000 kg
• -installed electric power
  220 KW

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4000 MT Press Extrusion Line Out Of Line Press
Equipment

• TECHNICAL DATA
• Complete Auxiliary Saw
• -max. diameter of rods 150 mm
• -max. length of cut parts 6 m
• -installed electric power 45 KW
• Includes TRANSLATORS TO FEEDING SAW ROLLER
  TABLE, SAW-FEEDING ROLLER TABLE, SAW, AFTER SAW
  ROLLER TABLE, PROFILES FOR STOPPING ARMS, AND
  AFTER SAW TRANSLATORS

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4000 MT Press Extrusion Line Out Of Line Press
Equipment

• TECHNICAL DATA
• Electrically Heated Solution Treatment Oven and
  Water Basin
• -heating room dimensions
• length 7000 mm
• width 1500 mm
• height 1500 mm
• -max. load weight 2000 kg
• -max. temperature 650C
• -temperature tolerance /- 5C
• -quench delay 15 sec
• - installed electric power 880 KW
• includes the lifting system for the quenching
  tank

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4000 MT Press Extrusion Line

• EQUIPMENT AVAILABLE FOR SALE IN THIS
  TECHNICAL SPECIFICATION
• One 4000 MT horizontal oil-hydraulic extrusion
  press for direct, indirect and piercing
  extrusion of tubes and profiles of aluminum hard
  and soft alloys, manufactured by a famous Italian
  Aluminum Extrusion Press Manufacturer in 1990.
• Extrusion equipment upstream and downstream the
  press, for the production of tubes and profiles
  of aluminum hard and soft alloys. Manufactured
  by OMAV (Italy) in 1990.
• 500 ton stretching-detwisting machine.
  Manufactured by OMAV (Italy) in 1990.
• Out of Line Equipment. Manufactured by OMAV
  (Italy) in 1990.
• Oil-hydraulic (REXROTH), and electric (SIEMENS)
  equipment for the entire line.
• One set of spare parts for the entire plant, for
  a two-year production period (250 working days
  per year and 20 working hours per day).
• Piping and electrical wiring on machine board and
  up to the electrical panel.

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4000 MT Press Extrusion Line
EQUIPMENT AVAILABLE FOR SALE IN THIS
TECHNICAL SPECIFICATION Machineries
List 01 - Billet Cut-To-Length
02 - Billet Storage Station 03 - Gas
Fired Rapid Heater 04 - Peeler
05 - Induction Taper heater 06 -
Handling Equipment Before the Press 07
- 4000 MT Horizontal Press 08 -
Electrically Heated Die Preheat Oven 09
- Electrically Heated Stem Preheat Oven
10 - Transfer Table 11 - Run-Out Table
12 - Cooling Table 13 Water
Spray Quench
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4000 MT Press Extrusion Line
EQUIPMENT AVAILABLE FOR SALE IN THIS
TECHNICAL SPECIFICATION Machineries
List 14 - Extrusion Hot Saw
15 - Automatic Extrusion Puller 16 -
Hydraulic Stretcher 150 Ton. 17 -
Storage, Batching, and Transfer Facilities
18 - Saw feed Conveyor 19 - Finish
Saw 20 - Saw Gauge Table With Discharge
Conveyor 21 -
Cross Transfer Equipment For Heavy Rod And Tube
22 - Hydraulic Stretcher 500 Ton.
23 - Complete Auxiliary Saw 24 -
Electrically Heated Solution Treatment Oven And
Water Basin 25 - Electrically Heated
Ageing Oven
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4000 MT Press Extrusion Line
EQUIPMENT AVAILABLE FOR SALE IN THIS
TECHNICAL SPECIFICATION Electrical
Panels List A1 - Billet Cut To Length Line
Power And Logic Panel ( 110 KVA ) A2 -
Power And Logic Panel For Pos. 02-03-04-06 (
540KVA ) A3/1 - Press Outlet Line Pos. 10 to
20 ( 370 KVA ) A3/2 - Complete Auxiliary Saw
Power And Logic Panel ( 70 KVA ) A4 -
Hydraulic Stretcher 500 Ton. Power And Logic
Panel ( 260 KVA ) A5 - Electrically Heated
Solution Treatment Oven Power Logic Panel
( 1115 KVA ) A6 - Electrically Heated
Ageing Oven Power And Logic Panel (
1160 KVA) A7 - Induction Taper Heater Power
Panel ( 650KVA ) A8 - Extrusion Press Power
Panel ( 1800 KVA )
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4000 MT Press Extrusion Line
EQUIPMENT AVAILABLE FOR SALE IN THIS
TECHNICAL SPECIFICATION Electrical
Panels List A9 - Extrusion Press Logic
Panel A10 - Stem Induction Heater Power
Panel A11 - Extrusion Press Main Control
Pulpit A12 Electrically Heated Die Pre-Heat
Oven Power ( 120 KVA )
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4000 MT Press Extrusion Line
EQUIPMENT AVAILABLE FOR SALE IN THIS
TECHNICAL SPECIFICATION Control
Pulpit List P1/1 - Billet Cut to Size Line
P1/2 - Facilities Before The Press
P1/3 - Puller P1/4 - Solution Treatment
Oven P2/1 - Heavy Bars Equipment
P2/2 - Fixed Hand Of 500 Ton. Stretcher P5
- Cutting to Size Line P6 - Cutting To
Size Bench Out Line

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4000 MT Press Extrusion Line
APPROXIMATE UTILITIES CONSUMPTION

4000 MT Press
OMAV Equipment
-Electric power
4876
Kw -Propane/butane gas
160 m³/h
-Compressed air
180 m³/h -Water
Closed Circuit (Delivery and Outlet)
100 m³/h -Water Direct
Cooling (Production Process)
55m³/h -Electric power
requirement 380 V 3 phase
50 Hz -Propane/butane gas specs. AB 11.000
Kcal/kg net caloric value -Compressed air
requirements
6 bar -Water/Temperature requirements
2.5 bar temperature 20-30C
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4000 MT Press Extrusion Line

• TECHNICAL DOCUMENTATION AVAILABLE
• Lay-out
• 4000 MT Press
• Before and After Press
• Out of Line Press

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4000 MT Press Extrusion Line

• EXCLUSIONS
• External electrical connections from the cabinets
  to the supply mains
• Connecting piping to the feeding points
• Oil and grease for first-filling
• Bottle and piping for feeding billet lubricating
  system
• Tooling (except for what is specified)
• Foundation and masonry works
• Concrete foundation drawings
• Covers around the press and facilities
• Erection staff and handling equipment
• Gas, air, water and electric power units
• The fume exhaust duct
• The ageing racks
• In general, anything not clearly described in our
  technical specifications

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4000 MT Press Extrusion Line
SERVICES WE CAN PROVIDE Financing

Transportation

Installation

Start-up Of Complete 4000 MT
Press Extrusion Line Equipment
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4000 MT Press Extrusion Line

• GENERAL INFORMATION
• All extrusion line equipment is stored inside our
  warehouses in Italy.
• The addresses are
• All crates are stored at our warehouses. Most
  crates are open and ready
• for inspection.

SerVaas Factories Intl Strada Tortona No.
17 15068 Pozzolo Formigaro ( AL ) Italy Phone
39-0143-41-76-01 Fax [phone] Cel
l 39-340-852-1974
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More information's Please Contact As
SerVaas Factories International 1000 Waterway
Boulevard Indianapolis, Indiana 46202 USA Dr.
Romeo Nuzziello President / Technical Director
Tel 001 - 317 - 633 - 2022 Fax 001 - 317 -
633 - 8805 Cell 001 - 317 - 697 - 0305 E-mail
romeo.nuzziello_at_servaasinc.com Web Site
www.SerVaasFactories.com