High Quality Dust Collector Parts Manufactured by Maniks - PowerPoint PPT Presentation

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High Quality Dust Collector Parts Manufactured by Maniks

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Dust generation is one of the major problems in all kinds of manufacturing industries, such as Cement, Steel, Bakery, Oil and Gas, Zinc, Metal Plant, Foods and Beverages, Aluminum etc. Through different processes like grinding, buffing, drilling, milling etc, the dust is generated and is mixed up with the surrounding air. These dusts are not only harmful for health but it is also hampering overall business productivity. Thus dust collectors are the requirement of today as they are used for removal of dust/fume from air and produce clean and pure air and also save money and help to maintain the quality of finished products. – PowerPoint PPT presentation

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Title: High Quality Dust Collector Parts Manufactured by Maniks


1

2
  • Dust Collector Parts
  • Manufactured by Maniks

3
About Us
  • Maniks is the most reputed Indian brand with a
    history of 30 years for manufacturing reverse jet
    pulse valves used in bag-filter applications and
    the sequential timers used in conjunction with
    them. These are used in dust collector equipment
    for cement, steel and such other industries. The
    company was started by Mr. Shekhar Kulkarni, an
    IIT Mumbai alumnus, with a vision to substitute
    imported products with Indian make products. The
    primary aim was to produce reliable products with
    excellent quality and service.

4
Introduction
  • What is Dust Collector System?
  • Part of Dust Collector System
  • Pulse Valve
  • Diaphragm
  • Sequential Controller
  • Main features of Dust Collector System
  • Applications of Dust Collector System

5
Dust Collector parts
  • What is Dust Collector System?
  • Dust collector systems are required for
    extracting any types of dust, generated by
    different industries like steel, oil and gas,
    metal, bakery, cement, gypsum, aluminum, zinc
    etc. Dust collector is a device for removal of
    dust/fume from air and produce clean and pure
    air. There are different types of dust collector
    systems that includes Wet Scrubbers, Inertial
    Separators, Fabric filters, unit collectors, Bag
    Filters/Bag type dust collectors, Centralized
    dust collection system, Cyclone/Multiclone dust
    collectors. Dust collector parts mainly consist
    of Pulse Valve, Diaphragm, Pilot operated
    Solenoid Valve, Bag filter, baffle plate,
    sequential controller etc.

6
Dust Collector parts
  • Part of Dust Collector System
  • Pulse valve
  • Diaphragm
  • Sequential controller

7
Dust Collector parts
  • Pulse valve

8
Dust Collector parts
  • Pulse Valve
  • Pulse Valve is major equipment used in dust
    collector system. It is responsible for
    continuous flow of air and collect dust in a bag
    filter. Pulse Valve has just one moving part
    called Diaphragm. Its unique springless design
    provides fast opening and closing of the Pulse
    Valve with saving of compressed air. Long life,
    High flow and fast diaphragm operation produce
    reliable and economical operation.
  • Pulse Valve Operation
  • Pulse Valves are worked by fundamental
    solenoid pilot operator. At the point when the
    valve is charged, the incoming air above pulse
    valve is quickly exhausted causing fast opening
    of main diaphragm valve. When the pilot valve is
    discharged, air escapes through bleed hole of
    main pulse valve to adjust the diaphragm pressure
    and quickly closes the valve.

9
Dust Collector parts
  • Diaphragm
  • Diaphragm is the most important part of Pulse Jet
    Valve. It is located inside pulse valve and is
    responsible for continuous flow of air from one
    end to another. These diaphragms are great for
    controlling the stream of fluids containing
    suspended solids. Hence the diaphragm should have
    longer life span because it is the heart of dust
    collector system.
  • Diaphragms are used in variety of valves such as
    Pulse Jet Valves, Solenoid Valves, Pilot operated
    valves, Pneumatic Valves. They are made
    application-specific by manufacturing in various
    materials like special Imported polyester(less
    expensive), neoprene and viton( for high
    temperature).Because of these high grade
    materials used for designing diaphragm it reduces
    cost and are corrosion resistant.

10
Dust Collector parts
  • Sequential Controller
  • General working of Dust Collector Controller or
    Sequential Controller is, to sprinkle air on
    baffle plate. When sequential controller sprinkle
    air, the dust that resides on baffle plate, while
    the Dust Collection is in process, is again
    collected in the filter bag. The dust is
    collected by using Dust Collector Controller is
    in timely manner as required by Customer.
  • Types of Sequential Controller
  • Solid State Sequential Controller/Sequential
    Timer
  • Micro Controller Based Bag Filter Timer

11
Dust Collector parts
  • Applications of Dust Collector System
  • Cement Industry
  • Bakery Plants
  • Steel Industry
  • Foods and Beverages
  • Primary Metals Plant
  • Gypsum Industry
  • Bio Ethanol Plant

12
Dust Collector parts

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