Modernize Your Old Press Brake Considering These Steps

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Modernize Your Old Considering These Steps
Having an old press brake machine is like a
headache for owners. You go into the dilemma of
whether to keep it or sell it. However,
replacing the old machine can be a costly deal
and logistics can be an added challenge. But how
about retrofitting your existing press brake with
parts like LVD press brake or Mazak used parts
with increased efficiency? This will help reduce
setup time, scrap and even your operator or you
will not be skeptical about learning a new press
brake machine.
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• Here are five steps to transform your old
  machines and make them brand new.
• 1) Evaluate the Machines Condition
• Before performing anything to your machines, you
  need to study the current condition and know the
  ins and outs of it.
• Make sure you are considering the following
  things before making any changes.
• Accuracy
• Check the current bending accuracy of your
  sheets. This depends on the bending method you
  are using. Are you using coining, bottom bending
  or air bending for sheet metal?
• While checking the accuracy, if you find out that
  your sheet is bending accurately maintaining all
  the standards, then there is no need to replace
  your machines.
• In such scenarios, some changes here and there
  will make all the difference.

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• Pedestal Control
• Having proper pedestal control is important. For
  many Original Equipment Manufacturers (OEMs),
  having proper pedestal control is important
  because without these having programmable logic
  boards are difficult.
• Researching the availability of these components
  can be a perfect solution rather than investing
  in a new pedestal control.
• Press Brake Control
• Having control over the press brake machine is
  important. There are various ways to control the
  press brake. You can either control it manually
  or with a programmable control head.
• In such scenarios, it is important to understand
  that retrofitting your machine can be difficult
  and may turn out to be an expensive solution.
• But, if the machine is running properly without
  the need for any digital control then a basic
  change in it will work for you.

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• Know your machine
• There are various types of press brake machines,
  parts like LVD press brake, Mazak used parts
  available in the market. Each of them has
  different functionalities and features. In such
  scenarios, you need to understand your machine
  thoroughly.
• Understand the pain points
• As the press brake owner or the operator, you
  need to understand the obstacles you come across
  while using it. For example, if you frequently
  move the tool, then you will need to keep
  adjusting the height of your gauging surface.
• In such cases, you need to understand what can be
  a better option when it comes to working with
  its tools.
• Depth/ Angles
• Are you manually adjusting the ram depth or angle
  often? If so, you can increase the productivity
  by adding the ram axis or Y axis to the back
  gauge or front gauge.

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4) Proper Approach If you opt for retrofitting
your press brake machine, then, then there are
companies doing the same work. They may ask you
the overall length of the press brake machine,
the distance between the side frame, usage, type
of sheet metal are you bending, etc. They would
also ask if is it a single or multiple operated
supporting sheets, the control capabilities, and
many such things. Many companies have different
controls for different applications. You can use
them for things like go-to-positions-style
control, make one-off parts or PC based control
like networking, offline programming or unlimited
storage. It says that sophisticated control
offers great benefits, but in reality, they
require more front-end planning. Because these
companies require accurate measurements of your
tooling. Wrapping it up Having a press brake and
maintaining should not be a headache. Before
taking any major steps, it is better to rethink,
reuse for increased efficiency.
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