Factors that Affect the Quality of Laser Cutting Machine - PowerPoint PPT Presentation

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Factors that Affect the Quality of Laser Cutting Machine

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This article gives insight into the ways different factors like speed, the height of the nozzle, and many other factors affect the quality of the laser cutting machine. Read more... – PowerPoint PPT presentation

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Title: Factors that Affect the Quality of Laser Cutting Machine


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Factors that Affect the Quality of Laser Cutting
Machine
While operating the metal laser cutting machine,
one of the important aspects is the condition of
the laser cutting machine. Using a good quality
cutting machine is a must for a metal
fabricator. Hence, it is important to know the
factors that can affect the cutting quality. If
that sounds helping, lets understand them in
detail The cutting speed of the machine is
inversely proportional to the density and
thickness of the material that we cut.
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  • Perfect cutting speed ensures the smooth cutting l
    ines, transitions, and no melting of the lower
    part of the workpiece.
  • Four reasons, why cutting speed matters
  • It might cause cutting failures.
  • Not getting precise metal cuts.
  • In some metals cutting speed is rough.
  • The laser cutting section has the diagonal stripe
    path with excessive slag and generates the half
    price of the material.
  • Cons of having low cutting speed
  • This leads to over melted sheet metal and rough
    cutting fracture surfaces.
  • The kerf will become wide which in turn gives you
    low cutting precision and small rounded corners
    or sharp corners which we can melt.
  • The low cutting efficiency impacts production
    capacity.

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  • The output of sufficient laser cutter
  • You can gauge the speed of the laser machine from
    the cutting spark. This will diffuse downwards
    in the normal cutting. When the speed is too
    high, it sparks, in this case, sparks do not
    diffuse but come together. This indicates that
    the feeding speed is too low.
  • Going a bit deeper, lets understand the effects
    of Nozzle on the metal laser cutting quality
  • The airflow condition might be different on the
    basis of different nozzle designs like precitec
    nozzle and trumpf replacement parts which may
    affect the cutting quality directly.
  • Lets understand that different functions and
    roles of these nozzles
  • They are useful for preventing the debris like
    melting material from rebounding them upwards
    and entering the precitec nozzle in the damaged
    lens.
  • They control the area and size of the gas
    diffusion it plays a big role in controlling
    the quality of the cut.

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Not, only this but even the height of the nozzle
matters While cutting normally, the height of
the nozzle should be 0.8mm to 1.2mm. If the
height of it is too high or low then it results
in gas diffusion which may cause many residues
at the cutting bottom surface. If you want to
assure the high-quality cuts during the use of
the metal cutting machine, then the height of
the cutting nozzle should be substantial to the
surface of the workpiece. Modern laser cutting
machines equip the inductive or capacitive
sensor feedback device and have parts like trumpf
replacement parts, precitec nozzle. This
automatically adjusts the distance between the
two and makes them at the predetermined height
range. Not only the height, but nozzles affect
the quality while cutting the metal laser as
well. Lets understand how The nozzle has a
diameter of f1.0 mm, f1.5 mm, f2.0 mm, f2.5 mm,
f3.0 mm, and so on. Currently, the nozzle
aperture is available in two sizes i.e. f1.5 mm
and f2 mm.
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Additionally, if the nozzle diameter is small
then the gas velocity is high. The eliminating
materials ability is strong and is suitable for
thin plate cutting. If the nozzle has a large
aperture, it is useful to cut the thin sheet
rapidly, then the residue produced spattered
upwards, damages the protective lens. Nozzle
parts affect the metal deformation as
well During the cutting process, the nozzle
collides against the workpiece and easily
deforms. This affects the concentration of the
center of the nozzle with a laser beam. Prefer
using laser machines which have trumpf
replacement parts, precitec nozzle for better
results. There are different outcomes when the
nozzle and the laser beam are working in
different axes. It affects things like the
quality of the cutting section, sharp corners,
and performance is unstable, and many more. Final
words These factors may affect the metal laser
cutting. They have a larger and bigger impact
than we think on these materials.
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Hence, as a fabricator, it is wise to take care
of these things and avoid mistakes. This
Article Post is Originally Posted
here https//www.sooperarticles.com/automotive-ar
ticles/factors- affect-quality-laser-cutting-mach
ine-1777995.html
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