Top 5 Tips to Select the Right Plasma Cutting Consumables

1
Top 5 Tips to Select the Right Plasma Cutting
Consumables
sales_at_altparts.com
Choosing the correct plasma cutting consumables
is one of the significant steps in ensuring a
perfect plasma cutting operation. If not chosen
correctly, poorly fitted consumable parts can
have a major impact on cutting performance.
Damaged or poorly fitted consumables can result
in blow-outs, melting, and oddly pitted areas
around the nozzles. This is why consumables must
be fitted correctly, or else nozzles and body
wont contract that can damage the consumables.
You can avoid these mishaps by selecting the
right plasma cutting consumables like hypertherm
powermax 45 consumables, hypertherm plasma
cutter swirl ring, hypertherm powermax 65 parts,
and more. Keep reading this blog post, where we
have discussed the top five tips to select the
right plasma cutting consumables.
www.altparts.com
2
sales_at_altparts.com
1. Choose the Right Consumables The first and
foremost tip is to select the right consumables
for your machine. You might think, what kind of
a tip is it? Isnt this pretty obvious? Well,
the answer is both yes and no. You would be
surprised to know how many times people pick up
the wrong consumables and install them. For
instance, the requirement is of hypertherm
powermax 45 consumables and you by mistake
picked up hypertherm powermax 65 parts. Its
mainly because many consumables look similar. To
avoid this, you can verify if the consumables
part numbers match the numbers shown in the
operators manual.
2. Set Amperage as per Your Consumables The
amperage that you choose is based on the amperage
of your nozzle. Thats the reason why you wont
find the amperage details in the charts or
manual. For instance, if youre using a 60-amp
nozzle, then you should set the amp to 60 as
well. You should ensure that you dont set the
amperage lower than the nozzle requirement.
Because if you do it, it will generate a
low-density cost that can prevent plasma arc
from penetrating the material. At the same time,
you should not exceed the amperage value more
than the capacity of consumables. If you fail to
do it, then it will wear down the nozzle
quickly. Setting a higher amperage will offer
you a faster cutting rate. In comparison, the
lower amperage will offer a better quality of cut.
www.altparts.com
3
sales_at_altparts.com
3. Know When to Choose Shielded and Unshielded
Consumables You should choose unshielded
consumables if your CNC machine does not have
ohmic sensing. Similarly, you should go for
shielded consumables if your CNC cutting table
comes with an ohmic sensing circuit that
determines the location of the surface with the
use of electrical contact with the material and
shield.
4. Use the Proper Pierce and Cut
Height Maintaining height control is essential
once the machine starts cutting. If the height
of the torch gets increases even by 0.0005
inches, then youll see wider kerf, angularity,
dross, warpage on thin materials. Similarly, if
the torch is a little closer, then the materials
are bound to collide. Along with the cut height,
you also have to maintain the pierce height to
ensure the longevity of consumables life. High
piercing can prematurely damage the nozzle.
Whereas, with the low pierce height, the splatter
blown can damage the nozzle. The suitable height
for piercing is half of two times the distance
between work and torch.
www.altparts.com
4
sales_at_altparts.com
5. Check Arc Voltage Measurement Arc Voltage
Measurement is an essential factor in choosing
suitable plasma cutting consumables. Its the
unit of measurement between cutting material and
electrode. Its also directly proportional to the
plasma arc. Higher the value of arc voltage
measurement, the longer the arc. Thats the
reason why you must be aware of it. You can check
the measurement from the manual and set it. The
setting also includes the cut height as per the
consumables. In case the consumables are old and
torn, you have to maintain the distance
manually. Conclusion Choosing the right plasma
cutting consumables is essential, and you can
achieve this by following the top five tips
mentioned here. Following these tips can ensure
top-notch cuts along with long consumable life.
Here, we have mentioned the top five tips to
select the right plasma- cutting
consumables. Source https//justpaste.it/957fx
www.altparts.com