6 Tips for Improving Plasma Cut Quality

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6 Tips for Improving Plasma Cut Quality
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• No matter if you are using a plasma cutter for
  DIY projects or heavy fabrications, you need to
  be efficient when it comes to quality cutting.
  Though plasma cutting is a user-friendly machine,
  there is still more to meet the eyes. - such as
  improving quality cutting, maintaining
  consumable parts, and improving overall
  efficiency.
• You also need to take care of gas and air using
  in the plasma cutting. For this, you can take
  the help of Hypertherm hpr260 parts or Hypertherm
  hpr260 consumables. Below are some other tips
  you can follow to improve plasma cut quality.
• Select Right Plasma Cutter
• There are several factors to consider when
  purchasing the plasma cutter. What is the
  capacity of the plasma cutter, what are its
  purchase and operational costs, duty cycle, and
  much more? Think about the duties you will
  perform while selecting the machine and select
  the one that suits your needs.

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• Here are some questions you can ask yourself
• Do you need a portable plasma cutter?
• What is your budget?
• What are the materials you need to perform the
  plasma cutting?
• How often will you use the plasma cutting
  machine?
• Will you use generators or local power outlets to
  power your machines?
• Setup Machine Properly
• Plasma cutting uses electrical energy to cut the
  materials. The electric charge melts the surface
  of the metal, which is why it is mandatory to
  protect the user and the plasma cutter unit. Lock
  the ground clamp to clean metal only. If
  necessary, grind off the rust as it can disrupt
  the flow of electricity. Its also essential to
  keep the clamp as closer to the cut area as
  possible.
• It is also necessary to replace the worn spots,
  cables, loose connections, or anything that
  disrupts the flow of electricity. Ultimately, for
  getting the final results, it is crucial to use
  the correct tip. The right tip can cut the
  material more efficiently and save your time and
  money.

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Practice Your Cuts The first cut is significant
for any cutting project. Without dragging the
trigger, go over the path you want to cut.
Practice the movement to make sure you are on
the right track. It also gives the freedom of
movement to make one continuous cut. If you stop
and start again from the same spot, it can
create irregularities in the cut. You can also
do a sample cutting on the type of material you
are going to work on. This will ensure you are
using the correct settings and cutting
speed. Watch the Travel Speed More the speed of
your plasma cutter, more cleaner the cut it will
create. When cutting the thicker material, set
the machine to the full output and change your
travel speed. On thinner material, turn down the
amperage and change to lower-amperage tip to keep
up the narrow kerf. With a proper travel speed,
the arc should exit the material at a 15 to
20-degree angle opposite the direction of travel.
If the plasma goes
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straight down, it means youre moving slowly. If
it sprays back, it means youre moving too
fast. Traveling at the right speed and with the
right amount of heat will produce a very clean
cut with less dross at the bottom of the cut with
no distortion to the metal. Checkout the
Consumables If the tip becomes worn, the quality
of the cut will be affected, so regular
inspection is a must. If the tip becomes
irregular or develops a pit, discarding is a
better option. The consumables will wear with
each cut, but factors like moisture, cutting of
extensively thick materials, or poor techniques
will increase the wear and tear of consumables.
The best exercise is to replace the tip and
electrode together for optimum quality
cuts. Make sure not to over-tighten the parts as
it moves to create an arc, so only finger
tighten the cap. Also, use high-quality
consumables like Hypertherm hpr260 parts and
Hypertherm hpr260 consumables.
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Check Air and Gas Quality Are you using air
plasma? Then make sure your air is dry and clean.
The same goes with your gas when using oxygen or
a multi-gas system. Always use high-quality gas
and the appropriate sized gas lines and
regulators. Look over to see if the gas is
leaking or any flow is restricted. If needed,
consult your gas distributor for
help. Conclusion Unboxing the plasma cutter
might be easy, but it will take time to
familiarize yourself with the proper operation.
By going through the above tips, you can surely
improve the quality of your plasma cutting.
Apart from that, have a regular inspection of
your cutter parts and consumables to avoid any
mishappening. Source https//www.sooperarticles.
com/business-articles/productivity-articles/
6-tips-improving-plasma-cut-quality-1823047.html
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