60KW TWISTER

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60KW TWISTER
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Confidential
ADVANTAGE OF 60KW TWISTER
Especially in Mild Steel 9mm-25mm plate cutting,
60KW TWISTER improves PRODUCTIVITY and
PRECISION drastically.
SS400 t9 - t25
High
Laser
TWISTER
Precision
Plasma
Gas Cutting (Multi Torches)
Low
Low
High
Productivity
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Confidential
NEW TECHNOLOGY
Linear Guide High Solid Carriage
60KW Twister Unit
High Current Electrode
Twister Gas
Other technology
Torch Oil Jet Quick Piercing Auto Gas
Control Arc Marker Gas Flow Pattern Quick
Arc Change
Spatter Shield Fumes Elimination Room by
Damper Light Sensor Cantilever Frame
Technology Table Life Manager
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Confidential
FEATURE AND OPERATIONAL EFFECT
FEATURE
MERIT
EFFECT
High Power Unit
1.Widened Cutting Range
Twister Gas
Torch Oil Jet
Quick Piercing
2. Improved Productivity
High Traverse Speed
Improved Production Costs
Linear Guide
Lightweight Carriage
Auto Gas Control
3. Improved Cutting Accuracy Quality
Main Gas Flow
Twister Gas Flow
Arc Marker
High Current Electrode
4.Lower Running Cost
Gas Flow Pattern
Quick Arc Change
5. Clean Safety Work Environment
Spatter Shield
Push Pull Fume Collecting System
Fumes Elimination Room by Damper
Improved Order Response Capability
6. Easy Operation
Light Sensor
Cantilever Frame
Technology Table
Life Manager
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Confidential
FEATURE AND OPERATIONAL EFFECT
FEATURE
MERIT
EFFECT
High Power Unit
1.Widened Cutting Range
Twister Gas
Torch Oil Jet
Quick Piercing
2. Improved Productivity
High Traverse Speed
Improved Production Costs
Linear Guide
Lightweight Carriage
Auto Gas Control
3. Improved Cutting Accuracy Quality
Main Gas Flow
Twister Gas Flow
Arc Marker
High Current Electrode
4.Lower Running Cost
Gas Flow Pattern
Quick Arc Change
5. Clean Safety Work Environment
Spatter Shield
Push Pull Fume Collecting System
Fumes Elimination Room by Damper
Improved Order Response Capability
6. Easy Operation
Light Sensor
Cantilever Frame
Technology Table
Life Manager
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Confidential
IMPROVED RODUCTIVITY
Drastic improvement in cutting speed,
thanks to High Power Unit (60KW)
High speed cutting, 2 times faster than 6kW
Laser 5 to 10 times faster than Gas Cutting
More than 28mm, impossible to Laser cutting in
stable
60KW TWISTER
6kW Laser
Gas
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Confidential
IMPROVED PRODUCTIVITY
TWISTER Ultra Velocity Gas achieves High Speed
High Precision Cutting
High Speed Vertical
TWISTER Gas
TWISTER
Gas Speed
Arc
Conventional Assist Gas
Only cutting speed results in bevel
Ultra-Velocity TWISTER Gas
Cutting Speed
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Confidential
IMPROVED PRODUCTIVITY
Unique technology TORCH OIL JET
Spray non-spatter liquid in gas flow. Adjustment
for spray nozzle is unnecessary
KPCL 300A
TWISTER 60KW
Spray Nozzle
Spatter prevention device is PATENTED
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Confidential
IMPROVED PRODUCTIVITY
Thanks to QUICK PIERCING,
far reduced total piercing time
Reduce air-cut time
Total one piercing time
KPCL 300A
13.5 sec
Torch moving
Piercing
Non spatter spray
Initial height sensing
Gas Flow
TWISTER 60KW
Touch sensing Gas flow Non spatter jet
4.5 sec
Torch moving
-65
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Confidential
IMPROVED PRODUCTIVITY
Thanks to speed up of Traverse Speed
Reduce air-cut time
TWISTER 60KW
KPCL 300A
44.7 m/min
1.8 Time Faster
25.5 m/min
40 m/min
18 m/min
18 m/min
20 m/min
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Confidential
FEATURE AND OPERATIONAL EFFECT
FEATURE
MERIT
EFFECT
High Power Unit
1.Widened Cutting Range
Twister Gas
Torch Oil Jet
Quick Piercing
2. Improved Productivity
High Traverse Speed
Improved Production Costs
Linear Guide
Lightweight Carriage
Auto Gas Control
3. Improved Cutting Accuracy Quality
Main Gas Flow
Twister Gas Flow
Arc Marker
High Current Electrode
4.Lower Running Cost
Gas Flow Pattern
Quick Arc Change
5. Clean Safety Work Environment
Spatter Shield
Push Pull Fume Collecting System
Fumes Elimination Room by Damper
Improved Order Response Capability
6. Easy Operation
Light Sensor
Cantilever Frame
Technology Table
Life Manager
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Confidential
IMPROVED CUTTING QUALITY ACCURACY
Thanks to Linear Guide, High Solid Carriage, High
Cutting Quality Accuracy achieved
Dual driving system causes
Y axis 2 Linear Guide
Pitching
High Solid Carriage
Yawing
Rail
X axis 2 Linear Guide
Gantry Type
TWISTER TFPL Series
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Confidential
IMPROVED CUTTING QUALITY ACCURACY
Thanks to dismounting 60KW Twister
Unit, Lightweight Y axis Carriage achieved.
Enable cutting accuracy to keep for a long time.
Lightweight High SolidCarriage
Unit
Mount heavy Plasma Unit orLaser Oscillator on Y
axis Carriage? Results in early abrasion of
driving system
Dismount 60KW Twister Unit from Y axis Carriage
TWISTER 60KW
Gantry Type
TFPL 30KW Series mount Lightweight Unit on Y
axis carriage
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Confidential
IMPROVED CUTTING QUALITY ACCURACY
Optimized driving balance of Y axis
carriage achieves High Quality Accuracy
Cutting.
Center of Gravity
High Solid Y axis Carriage
Rack
Center of Gravity is located on the center of
rack pinion on X axis
Linear Guide
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Confidential
IMPROVED CUTTING QUALITY ACCURACY
Thanks to High Solid Carriage, the accuracy of
of locus and roundness of small hole at
high speed cutting, improved
Gantry Type
TFPL Series
Response time 0.3 sec
Response time 0.1 sec
Cutting Speed
Cutting Speed
In case of 16mm cutting (F1,000mm/min)
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Confidential
IMPROVED CUTTING QUALITY ACCURACY
The arc mode has been optimized by MAIN GAS FLOW
CONTROL. Improves cutting quality of
holes(Roundness)
Reduces finish by drilling, reamer
TWISTER
KPCL 300A
Main Gas Flow
Main Gas Flow
Arc mode is modified to match configuration
Hole Outline
Hole Outline
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Confidential
IMPROVED CUTTING QUALITY ACCURACY
TWISTER GAS eliminates dross
Reduces finish process
Patent No.2689310 No.2997224
TWISTER 60KW
KPCL 300A
SS t6t25
Ultra High Velocity Gas
Assist Gas
Arc
Arc
ULTRA HIGH SPEED TWISTER GAS
LESS DROSS
Dross
( Small hole with dross )
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Confidential
IMPROVED CUTTING QUALITY ACCURACY
Thanks to ARC MARKER, enable to take
Marking and Punching in cutting process
Patent No.2641043
Positioning for drilling ?
Punching
Positioning for welding, bending ? Marking
Marking
Punching
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Confidential
FEATURE AND OPERATIONAL EFFECT
FEATURE
MERIT
EFFECT
High Power Unit
1.Widened Cutting Range
Twister Gas
Torch Oil Jet
Quick Piercing
2. Improved Productivity
High Traverse Speed
Improved Production Costs
Linear Guide
Lightweight Carriage
Auto Gas Control
3. Improved Cutting Accuracy Quality
Main Gas Flow
Twister Gas Flow
Arc Marker
High Current Electrode
4.Lower Running Cost
Gas Flow Pattern
Quick Arc Change
5. Clean Safety Work Environment
Spatter Shield
Push Pull Fume Collecting System
Fumes Elimination Room by Damper
Improved Order Response Capability
6. Easy Operation
Light Sensor
Cantilever Frame
Technology Table
Life Manager
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Confidential
LOWER RUNNING COST
By optimizing tip shape and inside for cooling of
Electrode results in improved Long Life of
Consumables
The life of Electrode, two times longer than ever
Coolant
Output Currant 220A
Optimized Inside
Optimized
Hafnium
KPCL 300A
TWISTER 60KW
Section of Electrode
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Confidential
LOWER RUNNING COST
Thanks to MAIN GAS FLOW PATTER, QUICK ARC CHANGE,
the heat shock on ignition has been curbed
The life of TIPS, 1.5 - 2 times longer than ever
TWISTER 60 KW
KPCL 300A
Main Gas
Main Gas
Oxygen Nitrogen
Oxygen
Air
Air
Start Cutting Finish
Start Cutting Finish
TWISTER Current
Time
Plasma Current
Time
The current overshoot shortens Nozzle life
Start Cutting Finish
Start Cutting Finish
Time
Time
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Confidential
FEATURE AND OPERATIONAL EFFECT
FEATURE
MERIT
EFFECT
High Power Unit
1.Widened Cutting Range
Twister Gas
Torch Oil Jet
Quick Piercing
2. Improved Productivity
High Traverse Speed
Improved Production Costs
Linear Guide
Lightweight Carriage
Auto Gas Control
3. Improved Cutting Accuracy Quality
Main Gas Flow
Twister Gas Flow
Arc Marker
High Current Electrode
4.Lower Running Cost
Gas Flow Pattern
Quick Arc Change
5. Clean Safety Work Environment
Spatter Shield
Push Pull Fume Collecting System
Fumes Elimination Room by Damper
Improved Order Response Capability
6. Easy Operation
Light Sensor
Cantilever Frame
Technology Table
Life Manager
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Confidential
CLEAN SAFETY WORK ENVIRONMENT
SPATTER SHIELD COVER has greatly curbed
spatter splash during
piercing
Clean working environment
TWISTER
KPCL 300A
Spatter Shield Cover
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Confidential
CLEAN SAFETY WORK ENVIRONMENT
Thanks to Push Pull Fumes Collecting
System, prevent blowing up of Fumes.
Clean working environment
TFPL Series
KPCL 300A
Pushing by Fan
Dust Collector
Pulling
By Twister Original Dust Collector
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Confidential
CLEAN SAFETY WORK ENVIRONMENT
Thanks to Fumes Elimination Room by Damper and
Twister Original Dust Collector (2 set), prevent
blowing up of Fumes.
Clean working environment
Fumes Elimination Room by Damper
Twister Original Dust Collector
Twister Original Dust Collector
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Confidential
CLEAN SAFETY WORK ENVIRONMENT
The machine shall be stopped when interrupting
Light Sensor and colliding with Tape Switch
during cutting operation.
Light Sensor
Tape Switch
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Confidential
FEATURE AND OPERATIONAL EFFECT
FEATURE
MERIT
EFFECT
High Power Unit
1.Widened Cutting Range
Twister Gas
Torch Oil Jet
Quick Piercing
2. Improved Productivity
High Traverse Speed
Improved Production Costs
Linear Guide
Lightweight Carriage
Auto Gas Control
3. Improved Cutting Accuracy Quality
Main Gas Flow
Twister Gas Flow
Arc Marker
High Current Electrode
4.Lower Running Cost
Gas Flow Pattern
Quick Arc Change
5. Clean Safety Work Environment
Spatter Shield
Push Pull Fume Collecting System
Fumes Elimination Room by Damper
Improved Order Response Capability
Light Sensor
6. Easy Operation
Cantilever Frame
Technology Table
Life Manager
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Confidential
EASY OPERATION
Cantilever Flame enables operator to take
easy of access to cutting
table
Easy of access for mounting material sheet,
picking work, dismounting scrap
TFPL Series
Gantry Frame
1 access
And difficult ofof access, becauseof Rails
3 access
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Confidential
EASY OPERATION
Optimal work conditions automatically set
by TECHNOLOGY
TABLE
Troublesome adjustment is unnecessary
TWISTER
KPCL 300A
CURRENT CUT SPEED CUT HEIGHT PIERCE
HEIGHT OFFSET PILOT CURRENT ?
GAS Flow ???? Pressure ?? Type
?
?
?
?
Adjustment 8 places
Without Adjustment
?
?
?
?
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Confidential
EASY OPERATION
LIFE MANAGER manages consumables life
Easy to make a decision for replacement
Note Manages the life of Electrode Nozzle only
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BENEFIT OF TFPL 60KW
In comparison with 6KW Laser Gas Cutting
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NESTED PARTS FOR SIMULATION
Confidential
2,450 mm
6,100 mm
Total Parts No. 73 Total Cutting Length137.6m
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PRODUTION TIME PER 1 SHEET 19mm
Confidential
577
Picking, Dismounting
82 Reduction
Setting
Air Cutting
43 Reduction
188
120
Cutting F330
417
Cutting F1200
Cutting F1500 150A
Preheating Piercing
In case of 200A F2600, 63min Total 78 min
143
Piercing
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RUNNING COST PER 1 SHEET 19mm
Confidential
11,914
11,532
Maintenance charge
Consumables
Fuel Gas
In comparison with Laser 58 Reduction 4,870
Electricity at idling
Gas
Consumables Nozzle life 600 piercing time
Oxygen / Nitrogen
Electricity at air cut
Electricity at cutting
Precondition 1)Machine operating rate 75 2)
Gas cutting by single torch
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PRODUCTION TIME PER 1 TON
Confidential
Gas Cutting
6KW Laser
TWISTER
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PRODUCTION COST PER 1 TON
Confidential
Gas Cutting
6KW Laser
TWISTER
Precondition 1) Production Cost Running Cost
Operator Charge (Cutting, Setting, Dismounting)
2) Machine operating rate
75 3) Gas Cutting by single torch
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PRECONDITION