Types Of The Manufacturing Process

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Types Of The Manufacturing Process
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Although there are different types of
manufacturing processes, these normally fall
under the five broad categories Repetitive
manufacturing, Discreet manufacturing, Continuous
Process Manufacturing, Job shop manufacturing,
and Batch process manufacturing. Repetitive
Manufacturing Process The Repetitive
Manufacturing Process or assembly line
manufacturing process produces the same product
repeatedly that passes through an assembly line
for assembling various parts to give shape to the
finished product. The production is on a mass
scale and the activities continue around the
clock. Industries belonging to the automotive,
durable consumer goods, semiconductor, and
electronics segments usually follow the
manufacturing process. Industries of mass
production are ideal for repetitive manufacturing
because of the stable consumer demand for the
finished products which is quite predictable. The
assembly line remains constant during the time of
manufacturing the same product with changes
happening only when there is any change to the
product. Manufacturers create master plans over a
period based on firm quantities.
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Repetitive manufacturing is often useful for
companies that maintain a fixed inventory of
finished goods against a stable demand or for
high volumes. Automotive industries that follow a
sale-order-oriented manufacturing plan adopt the
Repetitive Manufacturing Process. Job Shop
Manufacturing The Job Shop Manufacturing process
deploys production areas consisting of workshops
and workstations. When the product passes through
each station, workers add some value to it and
the progress continues through the other stations
till the product reaches the final stage,
eventually producing the finished product. This
type of manufacturing process suits custom
manufacturing which entails slower processes and
lower production volumes. A company that builds
custom cabinets usually adopts the Job
Manufacturing process as the product passes
through different workstations while workers work
on it to complete the various stages of
manufacturing. Discrete Manufacturing The
Discrete Manufacturing process has many
similarities with the Repetitive manufacturing
process. Here also you will find production
assembly lines that produce different types of
end-products of finished goods. When switching
between different products it is necessary to
make changes to the assembly line configuration
which in industrial parlance is known as
changeover.
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Changeover entails setting up costs consisting of
labor, time, and resources. This type of
manufacturing process is prevalent in the
computer manufacturing industry which produces
newer devices with several variations to meet the
demand for frequently changing mass customization
sought by consumers. Continuous Process
Manufacturing As the name implies, Continuous
Process Manufacturing runs 247 for creating
similar products repetitively but in larger
volumes. Pharmaceuticals, chemicals and gases,
fertilizers and oil, gas, steel, and paper
industries come under this category that
typically uses a variety of chemicals in the form
of liquid, gas, powder, and slurries as raw
materials and intermediates but does not use any
solid-state materials. The process flow is
identical to the Repetitive Manufacturing
Process Batch Manufacturing Process Batch
process Manufacturing produces products in
batches according to the needs of some particular
customer. Like changeover, it is necessary to
clean the equipment and reset these between
batches. For example, the food processing
industry might produce a batch of ketchup for
some specific customer than other sauces and
mayonnaise whilst cleaning the equipment during
product switchover.
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