John Deere 100 I and 100 IRC Series Integral Chisel Plows Operator’s Manual Instant Download (Publication No.OMN159219)

1
Y
100 I AND 100 IRC SERIES INTEGRAL CHISEL PLOWS
C
D
OPERATORS MANUAL 100 I AND 100 IRC SERIES
INTEGRAL CHISEL PLOWS OMN159219 K9 English
K 9
O M N 1 5 9 2 1 9
OMN159219 K9
LITHO IN THE U.S.A. ENGLISH
2
TO THE PURCHASER
Thts operator's manual has been carefully
prepared and illustrated to provtde the
necessary tnformatton regardtng assembly,
operatlon, and adjustments so that you may obtain
maximum service and sattsfaction from your new
chisel plow.
The warranty on WiB chiBel prow appears on your
copy of the pur- chase order which you should
have received from your dealer when you purchased
the chisel plow.
SER IAL NUId BER
The se rial number 1s on a plate located on the
lnslde right-hand frame member.
Study IhlB manual carefully and keep it
handy in a safe place for future reference.
Write this serial number in the space provided
below for handy ref- erence later.
If you should find that you require informatlon
not covered In this man ual, consult your John
Deere deale r. He will be glad to answer any
ques- tions that may arise regarding the
operation of your chisel plow. Your John Deere
dealer has trained me - chanlcs who are kept
informed on the best service methods and wiLt
render you prompt service ii needed.
JOHN DEERE 1001 and 100IRC SERIES CHISE L
PLOWS Model Number .......... Serial Number
.......... Date Purchased.......... (Tobe fill ed
in b y purchas ez)
3
1
CONTENTS
SPECIFICATIONS ..... .
3
Stabilizer Wheels ..... Tooth Patterns
....... Transporting . ..... .. Safety
Suggestions .....
8 10 10 11
OPERATION .......... Preparing the Tractor . .
Control Lever . . . . . .. . Mast and mtch Pins
. . .. Attae hlng C hlse1 Plow to 3-Point mtch
without Quik-C ouple r . . . . . .. Attae hing
Chisel Plow to lurk-C oupler . . . . .
.. Adjusting Flat Cushion- Sprtng Standards . .
...
4-11 4-6 6 7 LUBRICATION . . ......
11
TOOL EQUIPMENT ..... SHIPPING BUND LES . . . ..
12-13
14-16 17-34
8
ASSEMB LY ..........
9
F LAT SPR I TYG t LA MP S
GH CLEA STANDARDS
John Oeere J dlR C CA i I Plo
on 4020 T roctor
4
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6
SPECIFICATIONS
Mode I ' Ttlto r Reqv ircd
1101 10- Foot 4000, 4010, 4020, 4520, 5010 and S0z0 Spe cial Equipment Diagonal or Split
110IRC 10- Foot 4000, 4020, 4f0, 5010, and 5020 None Diagonal
t12T T fl - T OOt 4000, 4u1u, 4uQty, 4SzO , 5010, and h020 h'peLcia1 quipment diagonal or Split
11ESRC 12-Eoot 4000, 4020, 4520, 50J0, and 5020 None Diagonal
1141 4-Foot 4000, 4020, 4S20, 5010, and 5020 Ape cial Equipment Diagonal or Split
1I4IRC 14-Foot 4000, 4020, 45Z0, 5010, and 5020 None Diagonal
1161 16-Foot 4520, 5010, and 5020 Special Equipment Diagonal or Split
1I6IRC 16-Foot 4520, 5010, and 5020 None Diagonal
1181 16-foot 4520, 5010, and GOZO thegular Equlpment 591it
1201 2Q-Foot 4flZ0, 5010, and 5020 Regular Equipment Split
Tractor must be equipped with a category 2, 3-polnt hitch, with or without Quik- Coupler, or yith a cate gory 3 Quik-Coupler, 3point hitoh. Tractor must be equipped with a category 2, 3-polnt hitch, with or without Quik- Coupler, or yith a cate gory 3 Quik-Coupler, 3point hitoh. Tractor must be equipped with a category 2, 3-polnt hitch, with or without Quik- Coupler, or yith a cate gory 3 Quik-Coupler, 3point hitoh. Tractor must be equipped with a category 2, 3-polnt hitch, with or without Quik- Coupler, or yith a cate gory 3 Quik-Coupler, 3point hitoh. Tractor must be equipped with a category 2, 3-polnt hitch, with or without Quik- Coupler, or yith a cate gory 3 Quik-Coupler, 3point hitoh.
FR AME
flat spring standards, 1 x 2-Inch, for heavy-duty
sweeps, chisels, spikes, shovels, and furrow
openers. Sub-surface stiff standards for 30-
and 36-inch sub-surface sweeps.
4 x 4-inch square tube bars welded type of
construction. One basic 8-foot center frame
with extensions to make the various models. WEIGHT
S Front end weights are recom- mended on all
tractors when operat- ing the chisel plow. See
your tractor operator's manual. LIFT The chisel
plow 1s raised and lowered by the rockshaft of
the trac- tor hydraulic system. TOOL EOUIPME
NT 1001 CIIIf2E I, PI,OW
l001RC CHISEL PLOW High-clearance flat spring
stand- ards or high-clearance heavy-duty flat
cushlon-sprlng standards for twisted shovels
(regular equipment), heavy-duty sweeps, chisels,
spikes and furrow openers. ROD WEEDER ATTACHMENT
(1001 Only) The 3000 Series Rod W e e d e r
Attachment with hydraulic motor drlve is
available as special equip- ment on the 1101,
1121, 1141 ana 1161
Flat cushion-sprlng standards or Integral Chisel
Plows. (8peci ficalions ord design sobjeet to c
Range without noti c e.)
7
4 Ofi'exat3Otl OPERATION PR EP AR ING THE
TRACTOR CENTER LI NK
A DJU?TING CRAN K
AD JU?TI NG CRAN!K
LI FT
NK
COLLAR
SWAY BLO? KS
LIFT LIN K
John 0 e
010 Povo
See your tractor operator's man- ua1 for complete
tractor operating and adjusting instructions.
4510, 5010, or 5020 Tractor at their n a Xlm u m
possible width. Both wheels should be set
equidistant from the center line of the tractor
as in- bleated by dimension 'A.' A wide rear
wheel tread contributes to uni - tormity in depth
of operation.
TRACTOR WHEE LS AND HITCH
The tractor should be equipped with a category
2, 3-point hitch, with or without 8uik-Coupler
or a category 3 Quik- Couple r 3-point
hitch. Locate the sway blocks in the category
2 upper positton as shown above or in the
category 3 upper position as show on page 5.
This will permit stae sway when the chtse I plow
1s working the ground. Pin the drawbar in the
short cen- tered position. Set the wheels on the
4000, 4010, or 4020 Tractor at a minlmum spac-
ing or 72 inches. Set the wheels on the
rRoN v END WEIGHTS AND REAR WHEEL
WEIGHTS Additional front end weight on the
tractor is requir ed when ope rattng any 1001
Series Chisel Plow. The amount depends upon the
ground con- dltlons, the width of the chisel
plow and the tool equipment used. Add rear wheel
weights as nec- essary ror efficient operation.
8
0peration
LIFT LINK, ADJ USTING LE\/ER
SPI2 ING LOXDOD
NO FLOAT POST7ION
COUPLER
Jed n D eere TO JO Trnc ie r LIFT LINK COLLARS
(CHISEL
CENTERIJNK
PLOWWITHSTABILIZERWHEELS)
Set the center link at a length of 26-1/4 inches
on the 4000, 4010, or 4020 Tractor, or 31-1/4
inches on the 4520, 5010 or 5020 T r a c t o r.
Then lengthen or snorten the linR as requlred to
level the chisel plow from front to rear. LIFT
LINKS Adust the length of the lift llnks to
29-3/4 lnches on the 4000, 4010, or 4020 Tractor,
34-7/8 inches on the 4520 Tractor, or 3s-s/4
lnche s on the 5010 or 5020 Tractor. Then use the
adjusting leve r or crank to lengthen or shorten
the link as neces - sary to level the chlsel plow
from slde to side. lt may be necessary to shorten
or lengthen the lift llnks to level the chise1
plow or to give additional working depth or
transport clearance of the chlsel plow.
FL 0
When the chisel plow is equipped Wlth stabillzer
wheels, the lift link collars or pins should
be ln the float position aa follows On the
4000, 4020, 4520, 5010, or 5020 Tractor, set the
pins on the lift linRs In the upper Role (float
posltlon) to allow movement of the lift links.
9
b Ope ration
For light draft loads, or when op- erating with
sweeps, locate the se- lector lever in the
Depth (D) po- sition. The depth of operation is
de- termined by the stabilizer wheels.
On the 4010 T raetor, lower the collars on both
lift links 1 inch to the second hole to permit
up-and-down movement (floating) of the lift
links. (See tractor operator's manual.)
To allow the chisel plow to float, pull the
roekshaft control lever all the way back to the
quadrant, to the 'floating action' position.
This re- leases all hydraulic pressure from the
roekshaft, enabling it to vary its up and down
position automatically so the chisel plow can
follow ground contours.
SELECTOR LEVER(CHISELPLOW WITHOUTSTABILIZERWHEELS)
W i t h o u t stabilizer wheels the load- and-
depth control aetuates the r o e k s h a f t
system automatically, regulating chisel plow
working depth over uneven ground and compensat-
ing for the effect of ridges and de- pressions.
Collor on 4010 Tractor in Ha Floot Position LIFT
LINK COLLARS (CHISE L PLOW WITHOUT STABIMZE R
WHEELS) When the chisel plow is used with- out
stabilizer wheels, set the lift links in the
''no float' position. SELECTOR
LEVER(CHISELPLOW WITH STABILIZER WHEELS) For
heavy draft loads place the s elector lever in
the Load and Depth (LD) position. Adjust the
stabilizer wheels for only light con- tact with
the ground, so the wheels do not interfere with
the operation of the 'Load and Depth'
control. IMPORTANT Do not use the sta- bi lizer
wheels to gouge the depth of operation for heavy
draft loads. The stabilizer wheels are pro-
vided to keep the chisel plow steady when
variations in ground conditions are encountered.
Place the selector lever in the '' Load and
Depth (LD) position.
ROCKSHAFTCONTROL LEVER
TO RAISE
TO LOWER
FLOAT POSITION
ADJUSTABLE DEPTH STOP
The roekshaft control lever pro- vides manual
control of the chisel plow through the
hydraulic system.
10
Onenation 7 the chisel plow and remove the hitch
pins. Back the tractor until draft links are
between the hitch adapter brackets on the chisel
plow and ap- proxi mate ly in line with hitch
pin holes.
MAST AND HITCH PINS The hitch pins can be
assembled for use as follows
With category 2,
3-point hitch w i t h Q u i k- Coupler 3-po1nt
hitch without Quik- Coupler 8uik-Coupler 8-point
hitch
IJ necessary, the leveling screws can be used to
line up the draft links with the hitch pin holes.
By pulling up on the draft llnk lock pins, the
telescoping shafts may be extended for easier
connection of the draft links to the chisel plow.
With category 2,
With category 3,
See pages 14 and 15 Jor illustra- tions and
assembly instructions.
Insert the hitch pins and secure with
"8uik-Lock" pins.
ATTACHING CHISEL PLOW TO 3- POINT HITCH WITHOUT
QUIK -COUPLER LEVELI NG SCREW
Release the center link from the transport hook
on the rear of the tractor and drop the center
link hook over the hitch mast ball. Rotate the
center link adjusting arm to lengthen or shorten
the center linR.
Lock the hook and mast ball Jlrmly with the
center liriR latch handle. DETACHING CHISEL
PLOW To detach the chisel plow from the tractor,
lower the chisel plow onto a level surface.
Unlock the center link and remove from the mast
ball. Pull the "Quik- Lock' ' pins Jrom the hitch
pins and remove the hitch pins.
LEFT-HAND DRAFT LINK
RiGHT-HAND DRAFT LIN K
Keeping your equipment In proper adjustment
will help to keep it operating eJfieiently and
economically.
Place rockshaft selector lever in the ' 'D
position for better control when attaching.
The chisel plow should be standing on a level
surface. Pull the "Quik Lock" pin from each
hitch pin on
11
8 Oferatian A TTACHING CHISEL PLOW TO QUIK-COUPL
ER kIAST
SPRING-LOADED LATCH
UPPER JAW LOWER JAW HITCH PIN ADAPTER LOWER JAW
Place rockshalt selector lever in the D' '
position for better control when attaching. The
chlsel plow should be stand- ing on a level
surface. Place the hitch pin adapters in either
the category 2 or category 3 position, depending
on how the tractor is equipped. Set the
spring-loaded latches on the uik-Coupler in
the released position. Lower the 3-point hitch
so the upper jaw of the Quik- Coupler will pass
under the spacer between the chisel plow mast
plates. This will also allow the lower jaws to
pass un- der the chisel plow hitch pins.
4 ,4 ,or 5 Tra tor the ower
jaws automatically lock In place. On
the 5010 Tractor pull forward and up- ward on the
latches to lock the chisel plow to the coupler.
NOTE When the spring- loaded latches are
properly loc Ied, the in- dicator rods will
pzotnude through the slots in the couple r frame
adja- cent to the latch rods.
taise the chisel plow and level it by adjusting
the 3-point hite h links. DETA CHING CHISEL PLOW
To detach the chisel plow from the tractor,
lower the chisel plow onto a level surface, push
downward and rearward on the spring-loaded latch-
es and lower the 3-point hltch.
Back the tractor up until the three jaws are
under their respective hitch points and raise
hitch. On the 4000,
12
Ope zation 9
ADJUSTING FLAT CUSHION SPRING STANDARDS
STA BIL I Z ER WH E E LS ADJUSTING CRANK
STABLIZER WHEEL
The tension of the springs on flat cushion-spring
standards can be ad- justed to give the desired
amount of standard movement during opera- tion.
Stabilizer w h e e l s are regular equipment on
the 1181 and 1201 Chisel Plows and are available
as special equipment on the 1121, 1141, and 1161
Chisel Plows. Stabilizer w h e e l s steady the
chisel plow in uneven ground conditions. Turn the
adjust- ing cranks to position the wheels. See
page 6. Keep the wheel frame pivot bolts tight.
Tighten the nuts to compress the spring for less
standard movement. Loosen the nuts to extend the
springs for more standard movement.
An average setting is to have one- inch of the
bolt protruding past the end of the nut.
TIRE INFL ATION
Keep tires properly inflated to avoid damage
to tire walls.
IMPORTANT To give the chisel plow stability, of
I springs must be adjusted with the some amount
of compression.
Recommended tire inflation pres- sure is
Tighten the standard bolt at 'A to 300 ft-lbs
torque. Tighten bolts B' ' to 105 ft-lbs torque.
6.70- 15, 4-ply 28 psi 6. 70- 15, 6-ply 40
psi 7. 60- 15, 6-ply -- 36 psi 7. 60-15, 8-ply
48 psi
Keep the standard bolts and the set screw, which
holds the hinge pin, tight.
Equal tire pressure in both tires is necessary
for even tool penetra- tiona low tire will
cause deeper penetration on one side of the ma-
chine than the other.
13
1 0 O peya LiOTt
TOOTH PATTERNS
Two different tooth patterns can be used with
flat cushion-sprtng standards or flat sprlng
standards. Each pattern has advantages under
dtffe rent conditions. These tooth patterns
are illustrated on pages 21 to 27. DIAGONAL
PATTERN
SPMT PATTERN
The split pattern arrangement, as used on all
sises of ehiselplows, has the standards angling
from the front to the rear, in both directions.
In other words, the pattern forms a wedge. This
pattern is recommended when operating in flat
land when the soil 1s extremely hard and dry. The
use of the split pattern, when work- ing under
these conditions, will pro- vide maximum
stability. The split pattern is not recommended
for use on the 100IRC Chisei Plow.
The di a g o n a l pattern arrange- ment, as used
on the 1101, 1121, 1141, 1161, 110IRC, 112IRC, I
I4IRC and 116IRC Chisel Plows has stand - ards
angled from left-to-right, and front-to-rear, as
vtewed from the r e a r of the c h i s e I
plow. ThtS arrangement provides for maximum
traah clearance.
TR ANSPOR TING
When transporting on B highway, keep as tae to
the right as possible. Adjust the litt links on
the 3-jaOint hitch to Increase transjaozt
cLesrsnce when trsnsportlng the m a c h i n e.
Trsnspozt the chisel plow at a sjaeed of no
more than 10 mph.
C AUT ION If it becomes neces- sory to transport
the chisel plow on p u b I i c roods o r
highways, check w ith local and state agencies
regard- ing the r egulotions for transporting
over size equipment and the use of accessory
lights and devices for ade quate warning to
operators of other vehicles on such roods. V a r
i o u s Iights and devices may be obtained I rom
your John Deere deo ter.
14
SAF ETY SUGGESTIONS
L UBR ICAT ION
Investigations of thousands of farm accidents
ahow that nearly one- thlrd are caused by
careless uae of machinery. You can make your farm
a safer place to live and work by observing the
following suggestions and those included in your
tractor operator's manual. To avoid lnjury,
alwaya be care tu1 while operating your tractor
and chisel plow. All machtne ry should be
operated only by those who are responsible and
have been delegated to do so. Only one person,
the operator, should be permitted on the tractor
platform whtle tractor and chisel plow are in
operation. Lower the chlsel plow to the ground
or set lt on stands before aervicing. When
transporting the chisel plow on a public road or
highway, tollow safety instructions outlined
under ' 'Transporting."
ALL STANDARDS t0
SYMBOLS
Lubricate every 10 hours of operatton with SAE
multi- purpose -type grease. Lubricate every 50
hours of operation wlth SAE multl-
puzpose-type grease.
Grease fittings are provided at all polnts
indicated in the lubrication chart. All parts
provided with grease fittings should be
lubricated as Indi- cated with SAE
multipurpose-type grease. If any grease fittings
are mlsslng, replace them i mmediately. Clean
the fittings thozoughl y before using grease gun.
Theperiodrecommendedisbased on normal condltlons
severe or un- usual conditions may requlre more
frequent lubricatton.
15
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12
TOOL EQUIPMENT
H I GH - CL EARANC E FLAT SPR I UG STAB 0A90
FLAT SPRING STANDARD
FLAT CUSHION SPRING STANDARD
SUB-SURFACE STANDARD
30INCH SWEEP
ROLLING COULTER x isa
17
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the link into your browser. The full manual is
available for immediate download. https//www.ebo
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