Plant Layout and Material Handling Spring 2002

1
Auxiliary Services Requirement Space

• Class 7
• February 11, 2002

2
Todays Topics

• Review quiz 6
• Receiving and Shipping
• Storage
• Warehousing
• Maintenance and Tool Room
• Utilities
• Quiz 7

3
Receiving and Shipping

• Starting pointEnding Point
• Advantages of Centralized Rec/Ship
• Common Equipment
• Common Personnel
• Improved Space Utilization
• Reduced construction costs

4
Receiving and Shipping

• Disadvantage of centralized
• Space congestion

5
How does Trucking Influence

• LTL (Less than Truck Load)
• Deliver in morning
• Pick up in afternoon

6
Functions of Receiving

• Assist locating trailer at dock
• Assist unloading material
• Record receipt (Bates Log 3X stamp)
• Open, separate, inspect, count
• Overage, shortage, damage report
• Receiving reporting
• Routing material to appropriate location

7
Facilities for Receiving Dept

• Dock doors
• Dock plates, dock leveler, dock boards
• Aisles
• Outside areas
• Trailers take 65 ft from wall
• Maneuvering space 45 ft between road
• Roadways 11 ft 1-way vs 22 ft 2-way
• Offices

8
Receiving
9
Receiving Steel Dock
10
Shipping Space Requirements

• Seek prevention of errors
• Cubic ft/unit units/daycubic ft/day
• Semi trailer has 2,240 cubic ft

11
Shipping Functions

• Packaging finished goods for shipping
• Addressing containers
• Weighing containers
• Collecting shipping orders (stage)
• Spotting trailers
• Loading trailers
• Creating bills of lading (lists every order and
  weight of product. Drivers authorization to
  remove. Will come back as a bill.)

12
Storage

• Area for supplies materials
• Raw materials
• Finished parts
• Office supplies
• Maintenance supplies
• Janitorial supplies

13
Storage space

• provide space to store 1 month supply of raw
  material

14
Goals of storage

• JIT
• Maximize the cube
• Immediate access

15
Facilities storage requirements

• Page 188

16
Aisle feet

• One shelf (like board feet)

17
Warehousing

• Fixed locations
• Small amount of everything

18
Functions of Warehouse

• Safekeeping
• Stocking
• Shipping

19
Maintenance and Tool Room

• 400 sq ft per person
• Use production efficiency for this

20
Utilities

• Dont forget these, they will take up space

21
Quiz 7