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GPTC Distribution Integrity Management Guidance

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Title: GPTC Distribution Integrity Management Guidance


1
GPTC Distribution Integrity Management Guidance
  • Lee Reynolds
  • Leader Gas Standards
  • NiSource Distribution Operations
  • OGA Technical Seminar
  • March 28, 2008

2
Presentation Overview
  • DIMP Background
  • DIMP Elements
  • Who is GPTC?
  • GPTC DIMP Guidance
  • Timelines

3
DIMP BackgroundRelevant Reports
  • American Gas Foundation Safety Performance and
    Integrity of the Natural Gas Distribution
    Infrastructure
  • Sponsored by Industry with participation with
    Government
  • Allegro Report - Safety Incidents on Natural Gas
    Distribution Systems Understanding the Hazards
  • PHMSA Sponsored Report

4
DIMP BackgroundPHMSA Public Meeting
  • Public Meeting - December 16, 2004
  • DOT Inspector General recommended Distribution
    Integrity should include the following operator
    requirements
  • Understand the Infrastructure
  • Identify and Characterize the Threats
  • Determine How Best to Manage the Known Risks
    (Prevention, Detection, and Mitigation)

5
Transmission
6
Distribution
7
DIMP BackgroundDistribution Vs Transmission
  • There are significant differences in the design
    of gas distribution pipeline systems compared to
    the pipelines subject to current integrity
    management regulations (i.e., liquids and gas
    transmission). These include
  • pipe size,
  • operating pressure,
  • materials, and
  • the large number of branches and connections in
    distribution systems.
  • These design differences significantly limit the
    applicability of the inspection techniques
    currently in use for transmission pipelines to
    distribution pipeline systems.

8
DIMP Background
Report of Phase 1 Investigations
Published December 2005
9
DIMP Background Report of Phase 1 Investigations
This effort concluded, as did the American Gas
Foundation Study before it, that distribution
pipelines are safe. Incidents continue to
occur, but their frequency has been reduced.
There is room for improvement. Implementing
integrity management, consistent with the
findings and conclusions of the work/study
groups, should help achieve additional
improvement.
10
GPTC Discussion
  • The following information developed by the GPTC
    DIMP Ad-Hoc Task Group.

11
Who is the GPTC?
  • Gas Piping Technology Committee
  • Providing guidance for compliance with federal
    pipeline safety regulations since 1970
  • Began as an ASME committee
  • An ANSI Accredited Standards Committee - Z380 -
    since 1992
  • Large, well balanced, consensus oriented committee

12
Who is the GPTC?
  • Unique Membership
  • Regulators
  • Federal
  • State
  • NTSB
  • Gas Industry
  • Distribution
  • Manufacturing
  • Transmission
  • General Interest

Primary mission Write and publish guide material
(The GUIDE) for 49 CFR Parts 191 and 192
13
What is The GUIDE?
  • An ANSI standard Z380.1
  • Provides how-to guidance for compliance
    activities
  • Based on sound engineering and operating
    principles
  • Advisory in nature does not restrict other
    methods of compliance

14
What is in The GUIDE?
  • Already covers most technical aspects of
    distribution system integrity
  • Leak detection, grading and control
  • Cast iron pipe maintenance
  • Continuing surveillance
  • Excess flow valves
  • Recognizes distribution system and operator
    diversity

15
Why DIMP Guidance?
  • Needed for implementation of high level, flexible
    regulation
  • Will help assure the flexibility needed for the
    wide variations of the gas distribution industry
  • Assist operators in preparation of DIMP programs
  • Aide in compliance with DIMP

16
GPTC Appendix on DIMP (Draft)
17
DIMP 7 Elements
  • 1 Know the Distribution System How Its


    Operated Maintained
  • 2 ID Threats (existing potential)
  • 3 Evaluate and Rank groups based on risk
  • 4 ID and Implement appropriate measures to
    manage risks
  • 5 Measure performance and monitor results
  • 6 Periodically evaluate improve program
  • 7 Make periodic reports to government agencies

18
1 - Know the Distribution System
  • Location
  • Material Composition
  • Pipe Size
  • Construction Methods
  • Date of Installation
  • Pressures
  • Condition
  • Pressures
  • Other

19
2 - Identify Threats (Existing Potential)
  • The primary threats to a natural gas
    distribution system are as follows and are
    described under the instructions for the DOT
    Annual Report, PHMSA Form F7100-1.1.
  • Corrosion
  • Natural Forces
  • Excavation
  • Other Outside Forces
  • Material or Welds
  • Equipment
  • Operations
  • Other

20
2 ID Threats (Continued)
  • Determine if one or more threats causes a problem
  • Answer appropriate questions to help determine
    whether the threat
  • Exists throughout the system (General), or
  • Is limited to a certain geographic region or
    material (Local).
  • Alternatively, some risk models perform threat
    identification
  • Some threats may be insignificant, non-existent,
    or not applicable (NA).

21
2 ID Threats (Continued)
  • The guidance provides sample questions (not
    all-inclusive)
  • Sample Questions for the Corrosion Threat
  • Sub-category External corrosion bare steel
    pipe
  • Does bare steel exist in the system?
  • Is the pipe cathodically protected?
  • Have corrosion leaks occurred?
  • Do exposed pipe inspections indicate external
    corrosion?

22
2 ID Threats (Continued)
  • Information evaluation may be done by any means
    suitable to the operator. Methods may include
  • Simple stand-alone approach
  • One or more subject matter experts review
    available data
  • Periodic inter-departmental meetings
  • Periodic meetings with subject matter experts
  • More sophisticated approach
  • Electronic database or work management system
  • Risk evaluation software that compiles relevant
    information

23
3 - Evaluate Rank Groups Based on Risk
  • Implementing this element should result in a
    relative risk ranking of facilities or groups of
    facilities based on comparison to other
    facilities or groups of facilities.
  • Risk Evaluation Methods
  • Subject Matter Experts (SMEs)
  • Determine where problems have occurred and if
    problems will likely occur in the future.
  • Assign relative risk ranking to each group or
    groups of facilities experiencing problems
  • Use of mathematical methods
  • Software that performs risk evaluation

24
3 - Evaluate Rank Groups Based on RiskEvaluate
Risks and Rank Facilities
  • Risk Likelihood x Consequences
  • Facilities not experiencing problems may be
    removed from the risk evaluation and no further
    action taken (except excavation threats).
  • Stable or improving problem trends may require no
    further action.
  • Frequency may be an indicator of Likelihood

25
3 - Evaluate Rank Groups Based on RiskSample
Frequency Factors for Excavation Damage
  • Low Few problems, excavators generally
    responsive, good map and locating records.
  • Medium Moderate number of problems, excavators
    not very responsive, moderate map and locating
    records.
  • High High number of problems, excavators
    non-responsive, poor or no map and locating
    records.

25
26
3 - Evaluate Rank Groups Based on RiskSample
Consequence Factors for Excavation Damage
  • Low Rural location, small diameter pipe, low
    operating pressure.
  • Medium Residential location, medium diameter
    pipe, medium operating pressure.
  • High Predominantly multi story buildings, large
    diameter pipe, high operating pressure.

26
27
  • 3 - Evaluate Rank Groups Based on Risk
  • Sample Relative Risk Calculation

Determined by Operator
27
28
3 - Evaluate Rank Groups Based on Risk Relative
Risk Calculations
  • A high score is not an absolute measure of risk.
  • Scores can help determine a relative risk between
    several groups for prioritizing.
  • Can enhance the matrix by adding more detail
  • Example A small diameter pipeline, operating at
    medium pressure and located in an urban area.
  • Small diameter Low risk 1
  • Medium pressure Med risk 2
  • Urban area High risk 3
  • Total consequence factor 6

28
29
3 - Evaluate Rank Groups Based on
RiskValidation
  • Validate the risk ranking
  • Do the results and OM records focus on the same
    facilities or groups of facilities?
  • Do the results agree with the SME experiences?
  • If either answer is no, the differences need to
    be understood. Consider
  • Review / revise evaluation process
  • Gather more data
  • Reevaluate the SME perspective

29
30
3 - Evaluate Rank Groups Based on RiskRisk
Management
  • Risk can be managed
  • By eliminating or reducing the likelihood of a
    problem occurring
  • By lessening the consequences of a potential
    problem.
  • DIMP expects you to be pro-active in one or both

30
31
4 - ID and Implement Appropriate Measures to
Manage Risks
  • Accelerated actions/techniques operators may
    perform over and above the requirements of
    existing pipeline safety regulations to manage
    risks
  • Operator may implement one or more accelerated
    actions when addressing one or more of the risks

32
4 - ID and Implement Appropriate Measures to
Manage Risks Additional or Accelerated Actions
(A/A)
  • The guidance gives examples of activities that
    are performed in addition to the requirements of
    the Code to manage risk.
  • Determine which risk management techniques and
    practices are most appropriate.
  • May implement one or more A/A, or other action
    determined by the operator, when addressing one
    or more of the risks.

32
33
4 - ID and Implement Appropriate Measures to
Manage Risks Additional or Accelerated Actions
(A/A)
33
34
4 - ID and Implement Appropriate Measures to
Manage Risks Additional or Accelerated Actions
(A/A)
  • Leak management is an important risk management
    technique used by natural gas distribution
    operators to maintain the integrity of their
    distribution systems.
  • Operators consider many factors specific to
    their geographical location and their specific
    distribution system to evaluate the severity of
    the leaks and determine the appropriate actions
    to mitigate the risk associated with the leaks.

34
35
4 - ID and Implement Appropriate Measures to
Manage Risks Additional or Accelerated Actions
(A/A)
  • An effective leak management program has the
    following basic elements.
  • Locate the leaks in the distribution system
  • Evaluate the actual or potential hazards
    associated with these leaks
  • Act appropriately to mitigate these hazards
  • Keep records and
  • Self-assess to determine if additional actions
    are necessary to keep people and property safe.

35
36
5 - Measure Performance Monitor Results
  • Determine if a risk management technique or
    practice is effective
  • Develop performance measures that match the risk
    management techniques or practice spelled out in
    your program
  • Measures may be gathered and tracked for an
    entire system, specific geographic areas,
    material type, each facility or group of
    facilities or other reasonable category

37
5 - Measure Performance Monitor
Results Performance Measures
  • Address your specific risk management practices
  • Should be something that can be counted, tracked,
    monitored and supported
  • Select a critical few measurements
  • Select performance measures that use data
    collected currently or in the past
  • Where practical, use numeric performance
    measures, but
  • Dont ignore non-numeric methods

37
38
5 - Measure Performance Monitor Results Example
Performance Measures
  • Corrosion
  • Leaks due to external or internal corrosion
  • Exposed pipe condition reports that found
    corrosion or coating damage
  • Repairs required due to non-leaking pitting or
    coating damage (above/below ground)
  • CP zones found with low protection levels

38
39
5 - Measure Performance Monitor Results Example
Performance Measures
  • Excavation
  • Excavation caused damages (1st/2nd/3rd party)
  • Damages per 1,000 tickets (normalized damages)
  • Ratio of ticket no-show to total tickets received
  • Failure by notification center to accurately
    transmit tickets to the operator
  • Damages by cause, facility type (mains, services)
    and responsible party

39
40
6 - Periodically Evaluate Improve Program
  • Review content of written DIMP to ensure it is
    appropriate and accurate
  • Analyze the effectiveness and success of risk
    management techniques, practices or accelerated
    actions adopted to respond to specific threats

41
7 - Periodic Reporting
  • Federal regulations, and in some cases state
    regulations, require periodic reports of
    information related to distribution integrity
    management programs.
  • The operator should ensure that the information
    needed to complete those reports is being
    collected and is available when needed.
  • Waiting on Rulemaking to determine specific
    reporting requirements.

42
GPTC Guidance Availability
  • GPTC will verify guidance is consistent with the
    NPRM after it is issued
  • Anticipate only editorial changes since PHMSA has
    monitored the development process
  • If no substantive changes, guidance will be
    available to the public
  • Within weeks of the NPRM
  • Through ANSI public review procedures
  • Concurrently, it will be letter balloted for
    approval by the GPTC main body

43
GPTC Guidance Summary
  • DI guidance provides examples of
  • How to identify threats
  • A simple risk assessment method
  • Risk management actions
  • Performance measures
  • Guidance will be available to the public
  • Through ANSI public review procedures
  • Within weeks of the NPRM if no substantive
    changes
  • by end of July if revisions are needed

44
Small OperatorsSimple, Handy Risk-based
Integrity Management Plan (SHRIMP)
  • Being developed by the American Public Gas
    Association (APGA).
  • SHRIMP is to be a decision management software
    system designed to assist the operators of
    natural gas utility systems to develop plans to
    manage the integrity of their distribution
    piping.
  • This program is meant to assist utilities to
    comply with new Federal pipeline safety
    regulations requiring utilities to develop and
    implement integrity management plans.
  • The basic purpose of the software is to generate
    a written integrity management plan that is
    appropriate for the unique circumstances of each
    utility.
  • It is geared toward the needs of small utilities
    that lack in-house engineering and/or risk
    management expertise.

45
Timelines
  • Based on Latest Information
  • Notice of Proposed Rulemaking (NPRM) June 2008
  • 90 day comment period follows
  • Final Rule
  • December 2008
  • Operator Plan Development
  • 10/2009

46
Questions??
46
47
GPTC Distribution Integrity Management Guidance
  • Lee Reynolds
  • Leader Gas Standards
  • NiSource Distribution Operations
  • lreynolds_at_nisource.com
  • 614-460-2261

OGA Technical Seminar March 28, 2008
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