Agenda

1

• Agenda
• Welcome
• What is an Indradrive
• What to retrofit
• Solution today
• Single axis metal cutting
• What is it in detail
• Documentation
• Demonstration
• Solution Tomorrow

2
IndraMotion for Trans..available in BRC Intranet

3
IndraMotion for Trans..available in BRC Intranet
(click on image for link)
4
IndraMotion for Trans

• What is it?
• Pre-engineered software solution package for
  Indradrive
• Targeted for single axis metal cutting solutions
• New single axis solutions
• Retrofit of IP65 Trans-01 blue box DSC drive
• Modular Trans-01 TVM/TDM drive
• Modular Trans-01 KDV/KDS drive
• Single axis Trans-01D

5
Indradrive Product Overview
6
Basic Drive Structure

• Designed to be future proof
• Each drive is divided into two sections
• 1. Power stage section
• 2. Control section

7
Indradrive Power Sections
Different Size power Sections. Same size control
Sections
8
IndraMotion for Trans Solution OverviewSingle
positioning axis optional spindle
Case B
Case A

• Retrofit targets
• Case A Modular Trans
• Case B Blue Box Trans
• Case C Trans01D (single axis)
• New Applications

9
Life cycle overviewDrive products
10
Life cycle overviewMetal cutting controllers
11
Service cycle of old product
TVM /  TDM and MAC motor Products are from the an
alog NAX family. The estimated end of service is
end of 2011 due to component shortage. BRC
Germany offers to end users a preventive product
overhaul before the service will end and we
guarantee in combination with the product
overhaul an extension of the service ability
until 2016.   Trans-01 Modular Service ability is
very limited since 2005 due to component
obsolescence.   DKS / MDD / CLC-D  Products
belong to the DIAX02 generation. The estimated
end of service is end of 2013. DKC.1  Service
ability exists until about 2013.  
12
IndraMotion for Trans Solution Overview Modular
Trans
13
IndraMotion for Trans Solution Overview Trans 01
Blue Box
14
IndraMotion for Trans Solution Overview
Easy solution
Case A
Case C
Integrator or OEM built IP65 solution
Case B
15
IndraDrive C Power SectionsOverview

• HCS02.1
• HCS02.1E-W0012
• HCS02.1E-W0028
• HCS02.1E-W0054
• HCS02.1E-W0070

• HCS03.1
• HCS03.1E-W0070
• HCS03.1E-W0100
• HCS03.1E-W0150
• HCS03.1E-W0210
• HCS04.1E-W0350 i.p.

16
IndraDriveComparison to DIAX04 Ecodrive03

• Modular and Compact types

Ecodrive 03
360 mm
265 mm
xxx mm
540 mm
Diax 04
308 mm
xxx mm
17
IndraDriveComparison to TVM/TDM and DIAX02

• Modular and Compact types

390 mm
TVM/TVD
325 mm
xxx mm
DIAX02 DKS
390 mm
DIAX02 DDS
355 mm
260 mm
325 mm
xxx mm
xxx mm
18
IndraDyn SSizes
MSK100/101
MSK070/071
MSK060
MSK050
MSK040
MSK030
AH
27 54 152,5188 9 40 63 98,5 MxD025 SF(R)-A0
41 82 155,5185,5 14 50 95 124,5 MxD041 SF(R)-A1
49 98 173203 19 95 115 134,5 SF(R)-A2
58 116 181226 24 95 130 156 MxD071 MAC071
70 140 238352 32 130 165 202 MxD09x MAC9x
96 192 368502 32/38 130/180 215 211,5/258 MxD11x
MAC11x
AH A B D E F H Predecessor
19
IndraMotion for Trans Solution
CSH01.2C-PL-xxx-xxx-CCD-xx-S-xx-FW
RKB0004
Encoder feedback
Station PLC
Existing I/O
IND3064/xx
Line Filter NFD03.1-480-016
480VAC 3 phase
20
IndraMotion for Trans Solution Drives in
existing cabinet, Case A C

• Benefits
• Very easy and fast integration into existing
  cabinet
• Metal cutting programming similar to Trans-01
• Use of uniform IndraDrive and VCP08.2 hardware
• Pre-engineered solution for
• Motion (progr. blocks, rapid/feed,
  absolute/incremental, position, feedrate, aux
  functions, tool length offset, reverse vectors,
  jumps, etc.)
• HMI (motion editor, NC-block screen diagnostics,
  IO status, parameter setup, jogging, setting
  absolute reference, help screens)
• User can make adaptations by use of uniform
  IndraLogic
• Connectivity to supervisory PLC
• Discrete IO like Trans-01 (Trans-01D also
  possible)
• Fieldbus (Profibus, DeviceNet) optional
• Ethernet
• TCP/IP to Laptop
• SERCOS III to spindle drive (instead of analog
  value)
• Control know how from the company that created
  the Trans single axis metal cutting solution

21
IndraMotion for Trans SolutionDrives in existing
cabinet, Case AC

• What to look out for
• System is signal compatible to Trans-01
  documentation
• Open source code allows adaptation to
  undocumented features
• Works for single axis plus spindle via SERCOS III
• Multi axes solutions are MTX Compact, TK-1, or
  Trans200
• Rewiring of the signal wires in the cabinet
• very low sink current of 5mA of IndraDrive inputs
  may not switch 24VDC outputs of the old 3rd party
  PLC cards (pull down resistors)
• Encoder, power cable are new.
• 220V incoming should be increased to 480V in
  order to remove RPM restrictions
• Drive will need to be in a cabinet
• No Trans-01 PIM support (used very seldom)
• BCD support only with MD1/MD2 option. (Excludes
  SERCOS III spindle.)

22
IndraMotion for Trans Solution Replacing IP65
drives, Case B

• Benefits
• Easy for OEM/Integrator to design and built IP65
  enclosure solution
• Metal cutting programming similar to Trans-01
• Use of uniform IndraDrive and VCP08.2 hardware
• Pre-engineered solution for
• Motion (progr. blocks, rapid/feed,
  absolute/incremental, position, feedrate, aux
  functions, tool length offset, reverse vectors,
  jumps, etc.)
• HMI (motion editor, NC-block screen diagnostics,
  IO status, parameter setup, jogging, setting
  absolute reference, help screens)
• User can make adaptations by use of uniform
  IndraLogic
• Connectivity to supervisory PLC
• Discrete IO like Trans-01 (Trans-01D also
  possible)
• Fieldbus (Profibus, DeviceNet) optional
• Ethernet
• TCP/IP to Laptop
• SERCOS III to spindle drive (instead of analog
  value)
• Control know how from the company that created
  the Trans single axis metal cutting solution

23
IndraMotion for Trans Solution Replacing IP65
drives, Case B

• What to look out for
• Rexroth does not provide the IP65 ready to
  install cabinet version
• System is signal compatible to Trans-01
  documentation
• Open source code allows adaptation to
  undocumented features
• Works for single axis plus spindle via SERCOS III
• Multi axes solutions are MTX Compact, TK-1, or
  Trans200
• Rewiring of the signal wires in the cabinet
• very low sink current of 5mA of IndraDrive inputs
  may not switch 24VDC outputs of the old 3rd party
  PLC cards (pull down resistors)
• Encoder, power cable are new.
• 220V incoming should be increased to 480V in
  order to remove RPM restrictions
• BCD support only with MD1/MD2 option. (Excludes
  SERCOS III spindle.)
• Drive will need to be in a cabinet
• No Trans-01 PIM support (used very seldom)

Example Drive HMI in IP65 enclosure done by
integrator
24
IndraMotion for TransImages from Peugeut
25
IndraMotion for Trans Typical equipment

• Equipment
• Amplifier (size depending on existing 3-phase,
  drive motor size)
• 1 HCS0x.1E-W0xxx-A-03-NNNV plus filter, choke
  and accessories
• Controller section examples
• 1 CSH01.2C-PL-ENS-NNN-CCD-NN-S-NN-FW
  R911315512 
• Ethernet to VCP08.2 and Laptop parallel I/O
• 1 CSH01.1C-PL-ENS-MD1-NNN-NN-S-xx-FW
• RS232 to VCP08.2 or Laptop (startup more
  cumbersome) parallel I/O
• 1 CSH01.2C-PB-ENS-NNN-CCD-NN-S-NN-FW
  R911315511
• Ethernet to VCP08.2 and Laptop Profibus to the
  PLC
• 1 CSH01.2C-CO-ENS-NNN-CCD-NN-S-NN-FW
• Ethernet to VCP08.2 and Laptop DeviceNet to the
  PLC
• Firmware
• 1 FWA-INDRV-MPH-04VRS-D5-1-NNN-ML
• Software
• SWA-IMMLD-T01-01VRS-D0-CD650-COPY end user
  site license
• SWA-IWORKS-IL-03VRS-D0-CD650 or higher for each
  Eng. PC
• SWA-VICPC-INB-02VRS-D0-CD650 if changes to the
  screens desired

26
IndraMotion for Trans Solution Sales information

• It is a BRC US only product (not from BRC Lohr)
• First project in week of July 4 2006
• Briggs Stratton 3 Trans-01 modular
• Integrator Briggs Stratton and HiTech
• Sales Tools
• SWA-IMMLD-T01-01VRS-D0-CD650-COPY (BRC US
  PN11614412)
• site license per end user location
• open source PLC and HMI code
• Brochure
• Documentation
• Sales status
• AV since 10/2006

27
IndraMotion for Trans What is on the solution CD?

• 11614412 SWA-IMMLD-T01-01VRS-D0-CD650-COPY
• Must be ordered 1x per location
• Contains
• Archive Indraworks project (PLC project)
• Archive of Drive parameters to set basics
• Further adaptation to actual axis specifics will
  be required
• VCP program file
• Downloaded via USB memory stick
• Documentation
• Including start up instructions,
• Programming Motion program via VCP,
• I/O Description and signal layout.
• HMI source code (Visual Composer project)
• NOT included, but necessary
• IndraWorks is required for setup and program
  download
• Visual Composer required where modification is
  desired

28
IndraControl VCP 08.2HMI for IndraMotion for
Trans
FOUR BASIC MENUS (OPERATIONS)
29
IndraControl VCP 08.2HMI for IndraMotion for
Trans
30
IndraMotion for TransHMI - Main Menu
M function status screen allows to monitor M
functions on the machine.
Spindle / BCD is selectable through setup. If
none selected this page is suppressed.
31
IndraMotion for TransHMI - Main Menu
M-functions and Jump conditions can get the short
description on the associated pages of MAIN level
Tool corrections are set through the pages in the
MAIN level.
32
IndraMotion for TransHMI - PROGram Menu
1
33
IndraMotion for TransHMI - PROGram Menu
1
Program edit screen NEXT / PREV buttons
increment / decrement the block number.
Spindle / BCD elements of the block. Spindle
option is available with the cross-communication
hardware.
34
PROGram Menu
1
Program overview screen data from previous,
current and following block.
Help screen for Program View
35
IndraMotion for TransHMI - DIAGnostics Menu
2
Diagnostics Main menu
Diagnostics Firmware data
The active error message field
Diagnostics Clock setup page
36
IndraMotion_for_Trans 1V04 IndraDrive -
Diagnostics with Service Hints

• Integrated clear text diagnostic service matrix
  information !
• Prioritized display for Remedy Hints
• Open for OEM/Integrator type service hints !

37
IndraMotion_for_Trans 1V04 IndraDrive -
Diagnostics with Service Hints

• New menu of the Diagnostics level ? DRIVE
  messages

Message as it appears on the drive display
Actual drive message
Up to 8 troubleshooting hints as published in the
IndraDrive documentation
and the associated Help screen
38
IndraMotion_for_Trans 1V04 IndraDrive -
Diagnostics with Service Hints

• Simple integration with a FunctionBlock

.

• 1. Drive diagnostics message/warning/error is
  read
• The diagnostics hints are extracted from
  structure and inserted as text into hints array.
  (Output ar_Further_INFO)
• OEM hints are inserted as required through the
  OEM_Hint_x input.
• The output can be truncated as desired through
  i_MaxLength input.

Note Through the input str_DiagType one can
select which messages should be processed in the
FB.
39
IndraMotion_for_Trans 1V04 IndraDrive -
Diagnostics with Service Hints

• Simple integration with a text structure allows
  other languages if need be

List of standard diagnostics hints are provided
via a PLC data structure. (Last two entries
reserved for OEM hints.)
40
IndraMotion for TransHMI - I/O Menu
3
With the BCD enabled, one can define 16 BDC
functions.
41
IndraMotion for TransHMI - SETUP Menu
4
42
IndraMotion for TransHMI - Password Screen and
Help screens
43
IndraMotion for Trans Solution Q2 / 2007
Development status

• Version 2 planned for Q2 / 2007
• Main goals
• Motion based on PLC-Open function blocks.
• Project archive and NC program save on the MMC
  card. (Waiting for file save feature of MPH-05VRS
  firmware.)
• Enhanced diagnostics through the VCP08 panel
• Access to drive diagnostic memory parameters
• Synchronization of the drive diagnostics with the
  VCP08 clock.
• Implementation of multi station display
  capabilities of VCP08 (further reduction of the
  installation cost)
• Addition of the basic drive tuning and backlash
  compensation screen.

44
The Drive Control Company
Thank you for your attention