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Wide Range Of Manugraph Press Lines
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FRONTLINE
Designed for the Customer requirements Newspape
r printing, inserts, supplements, books and
Magazine printing. High degree of flexibility
for both colour as well as Pagination. Vertical
web lead configuration to meet single colour and
four colour pagination requirement. For Medium
to high circulation Daily. Modular configuration.
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FRONTLINE
FEATURES
Press Speed IPH
60,000 Cut-off mm. 533
, 546, 560 578 Web Width Max. mm.
915 Min. Mm. 700 Max. Speed / No. of
webs cph II nd fold folder
60,000 / 12 webs III rd fold
folder (Rotary) 40,000 / 4
webs Web grammage gsm
38-60 Non Printing Gap mm. 12
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FRONTLINE
MAIN AGGREGATES
4 X4 TOWER
H PRINT UNIT
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FRONTLINE

• Print Unit - Features
• Flat / Inline cylinder stack arrangement.
• Spray Dampening System
• Three Raceway Bearings for Printing Cylinders
• Toolless Plate Lockup System
• Tension Shaft Narrow Gap Blanket Clamping System
• Plate and Blanket cylinders with hardened Bearer
  rings
• Auto Bearer Lubrication System
• ManuColor Remote Ink Zone Control System
• CIP3 Compatibility

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FRONTLINE
Print Unit - Features
Shaftless Drive System Two motors per
tower. Max.Three web facility per Tower Web
Break Detectors at entry and exit of each
web Web Severer at entry and exit of web of the
tower Motorized Lateral and circumferential
Registration System Motorised Image corrector
for correcting the fan-out Belt Type web up
system for single web per tower
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FRONTLINE

• Nine Roller Inking Train having two Ink
• Form rollers and two Oscillating Roller
• Ink Duct Driven through Variable speed DC drive.
• Undershot Ink Duct having 12 Ltr. capacity
• Washing device system per train
• Oscillating roller has 15 mm. Constant stroke.
• Rilsan coated oscillating roller and ink take-up
  roller.
• Remote Ink Zone Control System with CIP3
  compatibility
• Auto Tracking with Press Speed for ink Balance

Inking Unit
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SPRAY DAMPENING UNIT

• Technotrans Three roller Spray Dampening.
• Dampening System with one form ,one intermediate
  and one oscillating roller.
• Four nozzles per bar.
• Hard Chrome Plated oscillating roller
• Independent nozzle control.
• Auto Tracking of nozzle opening
• for Ink Water balance.
• Eight nozzle bars as an optional.

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FRONTLINE
ManuColor Remote Ink zone Control System -
Features

• 15 colour touch screen monitor
• Ink profile of each colour is displayed
• as bar graph numerical value
• Copy or swap function
• 40 mm. Zone width 3 micron
• minimum step
• Control of max.16 ducts from a single
• console
• Self Diagnostics CE certification

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Standalone Flying Splicer - Features

• Maximum diameter of the reel - 1270mm
• Minimum diameter of the reel - 700mm for pasting
• Two Arm Flying Paster for Automatic Reel change
• Pneumatically Operated chuck type Reel Clamping
  
• Two full reels can be handled at a time
• Motorised lateral reel adjustment with auto
  sensors
• Dancing roller with pneumatic brake for Tension
• control

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FRONTLINE
F 1270 Jaw Folder Features

• 234 Jaw Folder
• 70,000 copies per hour
• 533mm, 546mm, 560mm, 578mm
• cutoffs (21, 21½, 22, 22¾)
• 12 web capability over lower former
• board
• Web width (max) 915mm (36)
• Straight and collect folding options
• 72º steep angle former
• Up to 3-High former levels optional
• 4th side former
• Servo driven shaftless quarter folder
• with pecking style chopper , 4 tape
• and full brush transport control

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FRONTLINE
F 1270 Jaw Folder Features

• On-the-run lap adjustment on-the-run pin
• timing adjustable gain bands
• On-the-run ½ fold bucket phasing
• Push button change-over from half to
• quarter Fold
• Three sets of nip rollers standard
• Optional Stitcher sections
• Push button air clutch engagement
• Shafted or footprint shaftless drive options
• Optional cross perforator with On-theRun
• phasing , skip slitter or motorized tabloid-
• slitter

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F 233 Jaw Folder Features
Maximum Printing Speed 60,000 cph. Web width
Minimum 600 mm (23.6 inches)
Maximum 915 mm (36 inches) Cut
off Length 546, 578 mm (21½,
22¾)
(Other cut-offs on request) Jaw cylinder ratio
2 - around cutting cylinder 3
- around pln/tucking cylinder
3 - around jaw cylinder Type of folds
Half fold (Broadsheet)
Quarter fold
Double Parallel Fold
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F 233 Jaw Folder Features

• Cylinder ratio 233
• 12- Web capability
• 48 pages broadsheet / 96 pages tabloid
• Air cushioned 70 former
• AC Servo drive for RTF
• Folder drive option shaftless or
• mechanically connected
• 2 or 3 sets of nip rollers with the option of
  variable drive for multiwebs
• Pneumatic clutch
• Driven Slitter
• Push button fold change over

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FRONTLINE
F 233 Jaw Folder Features

• On the run adjustment of
• ½ fold bucket phasing
• Lap
• Chopper phasing of ¼ fold
• Motorised diameter increment of folding
  cylinder
• Jaw adjustment of gripper cylinder
• Wide range of optional attachments like
• Quarter Fold
• 2 or 3 high formers
• Cross perforation with on the run phasing
  longitudinal perforation
• Stitcher
• Wide range of shaftless draw roller modules

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• Optional Units
• Third Fold (40,000 cph max.)
• Turner Bar
• Bay Window
• Balloon Former
• Parallel Fold

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• Optional Features
• Close loop registration 2 mm and cut-off control
• Ink replenishment system
• Stacker for Folder
• Cross and Longitudinal Perforation Device
• Heat set package for semi-commercial application
• Provision for chill water circulation through ink
  oscillators for semi commercial jobs.

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• Standard Accessories
• Pneumatic Plate punching device
• Pneumatic plate bending device
• Screw compressor with refrigerated air dryer

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Typical configuration layout
MALAYALA MANORAMA
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Typical configuration layout
THE HINDU
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Typical configuration layout
THE SAKAL , PUNE
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REACH US
For more details on the Manugraph
presses. Please contact The Sales
Department. MANUGRAPH INDIA LIMITED. Sidhwa
House, N. A. Sawant Marg, Colaba, Mumbai 400
005 INDIA. Tel [phone] Fax
910222287 0702 Email sales_at_manugraph.com Websi
te www.manugraph.com