TCL 6sigma PPT

1
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6-Sigma BB Project
????TCL???????????2005?04?05?-2005?8?8?
2
6s???????
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CTQ/Y CTQ/Y ?? ??? ???? ????
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??? ????? 0.7 0.2
??? ???? mA ? 10 0.1
??? ???? W 40-100 20-200
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???????? 18??
???? 5??
???? 13??
???? 75??
??? 75??
D 04?05?04?28?
M 04?29?05?30?
A 05?31?6?10?
I 6?11?7?25?
C 7?26?8?8?

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3
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1?/?10?(2005?????)3??
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13575-1875??
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5
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6
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2004?,?????????825014?,??????4972PCS,???0.60? ???
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2)?????1000?,?20.10 ???????
3)???????601?,?12.10 4)??????511?,?10.27
???????? 5)?????1126?,?22.65?(???????,?????)
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7
?????(SIPOC)
S Suppliers
I Inputs
P Process
O Outputs
C Customers

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VOC?CTQ??????
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VOC
CTQ
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9
VOC?CTQ?????
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VOC
CTQ
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20-200W
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10
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Champion ???
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Leader??? BB
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QC ???
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13
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2???????????5PCS,???????????
14
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2??????????????????????(160A),????????????
15
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2???????? 1)??? ????????50PCS??????CG01
? 2)????? ??????0.5
N.cm???(????????)????? 3)????? ?????
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????50PCS, ???100?
16
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3??????? 1)???????????(CG01)25PCS,????,?????????,?
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17
?????????MSA??
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18
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??Cpk-36.25,????????????????????????
19
M????
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??????????????????????100? 3???????
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?????????????40100W,????????????

20
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22
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OTHERS
??????????19mA
current
??IC?0.2mA
????????16mA
??????3mA
OTHERS
??????????80µA
????????10µA
???????40µA
?????30µA
23
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25
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1 ???? 1??????,??????,???,?????????????
1 ???? 2??????,??????????????,????????,?????????? ??
1 ???? 3?????????,??????,???????????,????,?????????????,?????????????
2 ????? 1?????????????????????????
2 ????? 2??????????????????????????????,?????????
3 ?????? ??????????,????40W-100W???20-200W,??????????????????????
4 ???????????? ???????????,??????????????100????,??100???,???????????????????????,??????????????????????
26
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1 ???????? ?????? 6.20????,?????
2 ?????????????
1)???? ????? 6?10?
2)????? ????? 6?5?
3)???? ????? 6?10?
3 ????????????
1)???? ????? 6?10?
2)?????? ????? 6?10?
4 ?????????
1)???? ????????? 6?20?
2)????? ????????? 6?21?
3)???? ????????? 6?22?
5 ????????
1)???? ????????? 6?24?
2)?????? ????????? 6?25?
6 ???? ????? 6?28?
7 ???? ??? 7?8?
8 ???? ???????? 7?20?
9 ? ? ????????????? 7?30?
27
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29
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30
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31
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32
I ????
1???????,????????????? ??????????????,????
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2)???????160A,??????? 2???????0?
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0.1mA ,???????? ????????????,??????????????
4??????????????20200W ?
???????????40100W???20200W ,???????????

???????,???????????????????(CTQ)???????
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33
D
M
A
I
C
??????
?? ???? ???? ???? ?? ??
1 ??? C???????? ????? CG01B-YD S/0 ?????????A/0?
2 ??? ????? ????? CS01D-YD S/0 ?????????A/0?
3 ??? C???????? ??????? CG01B-11-DS1 S/0 ?????????A/0?
4 ??? C???????? ??????? CG01B-11-DS2 S/0 ?????????A/0?
5 ??? C???????? ??????? CG01B-12-DS1 S/0 ?????????A/0?
6 ??? C???????? ??????? CG01B-12-DS2 S/0 ?????????A/0?
7 ??? ????? ???????? KGS01D-11-DS1 S/0 ?????????A/0?
8 ??? ????? ???????? KGS01D-11-DS2 S/0 ?????????A/0?
9 ???? C???????? ??????? CG01B-10-MX S/0 ?????????A/0?
10 ???? ????? ??????? KGS01D-10-MX S/0 ?????????A/0?
11 ???? ??????????????? KGS01D-10-YB S/0 ?????????A/0?
12 ???? KG?????????????? KGS01D-YZ S/0 ?????????A/0?
13 ???? ?????????(??)??????? KGG01B-11-YB S/0 ?????????A/0?
14 ???? ?????????(??)??????? KGG01B-12-YB S/0 ?????????A/0?
15 ???? C??????????????? CG01B-YZ S/0 ?????????A/0?
16 ???? ????????????????? QC-CB05 B/0
17 ???? ???????????? QC-CB05 B/0
34
D
M
A
I
C
??????
???? ????????????-???? 1????????????????????
????? (2.737.14
4.944.56)??(2005?????)3??
45?? 2?????????05??????04???50,? ????
04???????5010??0.5
5?? 3??????(????) 1)??????,05?????04???10
,????18??,? ?????104????X0.10X0.18
555??X0.10X0.189.99?? 2)????????,05?????04??
?30,????18??,? ?????204????X0.3X0.
18555??X0.3X0.1829.97??
???40??? 4?????????1??,????1??,??????1??,???????
4??, ??7??? ???
45540-783??
35
D
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A
I
C
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(C???KG????7???) 2???????
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36
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C
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