Title: Nincs diac
1UAV-UAS
COMPOSITES
LIGHT SPORT AIRCRAFT
AMPHIBIANS
GYROCOPTERS
Overview of the Hungarian Aeronautical
Industry Research, product development,
diversification, collaboration 2014 July
Mihaly Hideg Chairman HAIF
www.haif.org
21. Introducing the Hungarian Aeronautical Industry
3The operating model of our 21st century
Aeronautical Industry
Ministries, HITA, NIH, Authorities
Hungarian Government
lobby
Proposals
Supporting
Proposals
Collaboration
Founding
Founding
Strategy formulation
Experts 03
Collaboration
Applied research
Product development
RD organizations 07
Companies 06
Collaboration, research, product development,
quality development are key to success
4 Major milestones of industry development
Corvus, Idea-Aircraft, Avana Industries, BHE
ltd., Dioferr ltd., introduced new aircraft
2009
2007
Creation of HATP Hungarian Aerospace Technology
Platform
2006
Creation of HAC and HARP by Hungarian Aviation
Industry Foundation
2005
Corvus Aircraft ltd. introduced its first
composite aircraft
HAIF launches the Aerospace Supplier Initiative
2004
2003
Six aeronautical managers establish HAIF
2002
Greenfield sites by Hungaerotech ltd. and
Flamespray ltd.
2001
Establishment of LH Technik Budapest ltd. and
Elektrometall ltd.
1999
Halley ltd. introduces its first Apollo
ultralight aircraft
1999
GE Engine Services launches its greenfield
sites
1992
Establishment of AEROPLEX a Lockheed Martin -
MALÉV JV in Budapest for B737/B767 MRO
The initial development was driven by part
manufacturers and small aircraft developers
5 Major milestones of industry development cont.
2014
Establishment of the Unmanned Aerial Vehicle
Cluster UAV Cluster
SkyCruiser SC-200 Autogyro receives Type
Certificate from HgCAA
2013
Collaboration agreement HAC and Hungarian Ship
Ind. Cluster
2012
2012
Beginning of flight test of Hungarocopter
Debut of Apolló Gyro at Aero 2012 exhibition
2012
Debut of Corvus Fusion composite LSA
2012
2012
Opening of Diehl Aircabin Hungary composite plant
Launching the National Aviation and Aeronautical
Strategy
2011
2010
Debut of Corvus Racer in Canada at Red Bull Air
Race
2010
Grand opening of EL-TECH Aerospace RD Center in
Budapest
By the end of 2011, 30 Hungarian companies got
Aerospace AS9100 B certification
6 GEES Veresegyház Lufthansa Techn. Budapest Elektro-metall Paks Ltd.
Greenfield site 100 GE Repair activity 15M middle size investm. SME/Supplier category Not airport dependent Established in 2000 Empl. 240 people Engine component repair FAA/JAA/AS9100 certified Greenfield JV site-15 Malév Overhaul activity 17 M middle size investm. Integrator category Airport location Established in 2001 as a JV Empl. 340 people Airbus320/Boeing737overhaul FAA/JAR-145 certified Greenfield site-100 German Component manufacture Small size investment lt10m SME/Supplier category Not airport dependent Established in 2001 Empl. 200 people Airbus wire harness manufact. AS 9100 certified
Sulzer - Eldim Debrecen Alcoa-Köfém Nemesvámos Flame Spray Ltd. Gödöllo
Greenfield site-100 Dutch Component manufacture Small investment lt10M SME/Supplier category Not airport dependent Established in 2002 Empl. 40 people Turbine parts manufacture AS 9100/NADCAP certified Privatizat./Acquis.-100 US Component manufacture Middle size investment ?M SME/Supplier category Not airport dependent Established in 1997/2002 Empl. 110 peolpe Aerospace fastener manufact. AS 9100 certified Greenfield site - 100 Italian Thermal spray (APS, HVOF), slurry diffusion, honeycomb brazing SME / Supplier category Not airport dependent Established in 2002 Employs 57 people AS 9100/NADCAP certified
In 2012 Diehl Aircabin Hungary Llc. opened a new
composite site in Nyírbátor
7 Diehl Aircabin Hungary Ltd. supplies composite
parts for Airbus and Boeing
8Apollo Fox 1999 - Eger
Apollo Gyro 2012 - Eger
BXAP15 2012 - Budapest
2 seat UL aircraft
Electric-motor UAV
2 seat gyrocopter
Corvus Fusion 2012
Corvus Racer 2010 - Ballószög
SkyCruiser- 200 2012
2 seat composite aircraft
2 seat gyrocopter
1 seat aerobatic aircraft
Four Hungarian SMEs offer 6 different aircraft
types more to come soon
9Avana Larus 2009 - Tököl
Hydropteron 2009 - Miskolc
Diora I 2009 - Dabas
5 seat composite aircraft
2 seat composite amphibian
1 seat koax helicopter
Hungarocopter 2012
Gerle II 2011 - Replica
Diora II 2014 - Dabas
2 seat biplane
2 seat koax helicopter
1 seat helicopter
These aircraft are under various stages of
development and testing
10The Present
Design/Development 10 Component
manufacturing 15 Small a/c manufacturing
6 Parachute manufacturing 1 Air Ballon
manufacturing 1 Maintenance/Overhaul 80
Training 4 Consulting 2 Parts
sale 1 Tools manufacturing
3 Calibration 1 Engineering 3 HR
services 2 Modification 1 Marketing
2 Industrial organizations 3
In order to increase the number of component
manufacturers HAIF launched the Aerospace
Supplier Initiative Programme in December 2004.
Mainly automotive and ICT component manufacturers
were invited to the programme.
In March 2006 HAIF initiated and organized the
establishment of the Hungarian Aerospace Cluster.
Now it has 25 membersIn 2008/09 HAIF launced
an AS9100 Quality Mgmt program for 30 SMEs,
mainly members of HAC
Total 133 organizations, 2600 people with 30
companies with AS9100 cert.
112. Introducing the Hungarian Aerospace Cluster
122.1. Creation of the Hungarian Aerospace Cluster
- Organized by HAIF, founded in March 2006 by four
small aircraft developer - Corvus Aircraft Ltd. UL LSA manufacturer
- Halley Ltd. UL manufacturer
- Composite One ltd.- amphibian design prototype
developer - Hungarocopter Ltd. small helicopter developer
- Joined members
- Design Engineering companies (9)Idea-Aircraft
Ltd. Amphibian designprototype development - eCon Engineering Ltd. Computer Aided
(CAE) solutionsCAD -Terv Engineering Ltd.
Engineering services, Catia Delta -Tech
Engineering Ltd. Special toolmachine design - Meshining Engineering Ltd. CAE solutions
- C3D Engineering Ltd. 3D CAD design,
virtual simulations - CFD Engineering Ltd..- CAE services, virtual
testing - Hungaro-Copter Ltd. Design of small
helicopter - SkyCruiser Autogyro Ltd. Design of
autogyros
HAC was established to provide an organizational
framework for faster growth
13- Prototyping companies (2)Varinex Informatics
Plc. rapid prototypingTechnoplast Ltd. rapid
prototyping - Part manufacturing companies (11)Sulzer-Hungaerot
ech Ltd. - machiningDendrit Ltd. -
machiningBorsodi Muhely Ltd. - machiningAvana
Industries Ltd composite partsProduktum Ltd.
aluminium standsOstorhazi Ltd. special
coatingsElektro-Metall Paks Ltd. wire
harnessesELTEC Hungary Ltd. wire
harnessesMacher Ltd. wire harnessesGravitas
2000 Ltd. - machining ABF Bowdentechnika Ltd.
mechanical control cables - Software development avionics
(5)Allied-Visions Ltd. flight simulator
software developmentAviatronic Ltd. avionics
embedded systemsARTIFEX Ltd. training and
simulation systemsBUTE Department of Measurement
and Information Systems embedded systemsEvopro
Plc. system integrationembedded systems, -
142.2. Objectives of the Cluster
- Speed up the development of the Hungarian
Aerospace Industry - Diversification of the best part manufacturers to
aerospace - Creation of a network of aerospace and related
industries - Development of new Hungarian designed small
aerospace vehicles - Organize the production of these vehicles
internationally - JVs - Organize and develop complementary capabilities
among Hungarian firms to be able to manufacture
higher assemblies for large aircraft - Achieve sinergies and economies of scale using
networking in the fields of design, development,
training, logistics, quality (AS 9100), IT,
marketing and certification - Introduction of modern management methods and
principles to the SME sector six sigma, lean
manufacturing - Develop new supplier relationships with other
countries - Replace expensive foreign suppliers with local,
low cost ones - Increase the Hungarian participation in EU
founded aerospace projects
152.3. Main Characteristics of the Cluster
- Organized on bottom up principle
- Non-profit, not a legal entity but with formal
membership - Led by 3 managers - 2 founders and HAIF chairman
- Barter-type financing
- 99 privately owned -21 Hungarian SMEs, 5
foreign SMEs and 1 University - 99 SMEs
- Focusing on product development and
manufacturing - Good engineering background
- Equipped with modern softwares Catia,
Solidworks, Ansys, etc. - Competences composites, machining turbine
parts, space avionics, CAE, wire harnesses,
embedded systems - Young, dynamic management
- Supported by HAIF, NIH and HITA
- Collaboration agreement with Pannon Automotive
Cluster, Hungarian Ship Industry Cluster,
Aviation Valley Poland and Hanse-Aerospace
Collaboration with local automotive-, ship-,
energy-, ICT-, space industries
162.4. Our main industrial partners
Aviation Valley 2006
Hanse Aerospace 2006
PANAC Autocluster 2006
HSI Cluster 2012
HAC is a founding member of European Aerospace
Cluster Partnership EACP
173. Creation of the Hungarian Aerospace Technology
Platform
Created November 2007
- Founders
- 2 Universities (BUTE, ELTE)
- 1 Research organization (KFKI AEKI,)
- 4 Companies
- Bonn Hungary Ltd.
- SGF Ltd.
- BL Electronics Ltd.
- Slot Consulting Ltd.
- Hungarian Aviation Industry Foundation
- Members 32
www.haif.org/HATP.html
183. Hungarian Aerospace Technology Platform cont.
Objectives To provide organizational framework
for Aerospace research in Hungary To close the
gap between the EU and Hungary in Aerospace
technologies To help the best research
organizations to diversify into Aerospace To
devise a national strategy for aerospace research
To develop and test small aerospace vehicles
To launch integrated research projects To
participate in space missions, FP7 and Clean Sky
research programmes To establish new RD
relationships with other countries
Rosetta incorporates several Hungarian ICT
components
193.1. Example of domestic RD results
- The system developed by SGF Ltd. measures and
evaluates loads during flight - After landing data can be downloaded into a PC
for evaluation - Numerical evaluation and graphical display is
performed by the software developed by SGF Ltd. - The system can also be used for health
monitoring purposes
The DABAS central onboard unit
The DABAS onboard system can also be adapted to
any sport aircraft
203.2. Example of domestic RD results - cont.
The BXAP15 electric motor powered UAV by Bonn
Hungary Electronics
214. Establishment of a new electronics RD center
in Budapest
In July 2010 the ELTEC RÐ center launched an
Aerospace Incubation House for SMEs
225. Our main research participations in EU
programs
In FP7 framework program SINBAD Safety improved
by new functionality for better awareness on
airport approach and departure traffic domain,
BEARINGS New generation of aeronautical
bearings for extreme environmental constraints,
X3-NOISE Aircraft external noise research
network and coordination, ADDSAFE Advanced
fault diagnosis for safer flight guidance and
control, PPlane Personal plane assessment and
validation of pioneering concepts for personal
air transport systems, AEROPORTAL Support for
European aeronautical, SMEs, CEARES Central
European aeronautical research initiative
EMBROIDERY - Development of energy efficient /
lightweight composite parts and tooling based on
Tailored Fibre Placement technology / self
heating technology GABRIEL - Integrated Ground
and on-Board system for Support of the Aircraft
Safe Take-off and Landing CHATT - Cryogenic
Hypersonic Advanced Tank Technologies In
CleanSky program BME Clean Sky 032 Resin,
Laminate and Industrial Nanoparticles
Application BME Clean Sky 027 Development of an
innovative bio-based resin for aeronautical
applications
236. Main focus areas of the National Aeronautical
Strategy
- Development and manufacture of aircraft for
General Aviation - Development of Unmanned Aerial Vehicles (UAV)
- Development of systems and equipment for general
aviation and UAVs - Development of space systems in cooperation with
foreign partners - Manufacture of passenger cabin component and
systems - Testing of components and systems for aerospace
applications - Manufacture of composite parts
- Manufacture of turbine parts
- Software development and testing embedded
systems, simulationtraining - Establish and ramp up collaboration between
local and international clusters and - platforms HARP, HATP, Artemis Hungary 08,
MMP08, EACP09 - Find JV partners to manufacture engines for GA
in Hungary - Find a strategic Mentor country to start our
own TAKE OFF program
We need to start a TAKE OFF program similar to
the Austrian program
24In our website presentations, brochures,
databases and articles are available for download
257. Industry publications issued by Hungarian
Investment and Trade Agency HITA
The two brochures are complementing each other
describing both industry and academia
26Contact
Mr. Mihaly Hideg M.B.A. M.Sc. Chairman Tel36 1
2941351 Fax36 1 2941351 Mob36 30
3748145 Email hidegmihaly_at_gmail.com
aerocluster_at_gmail.com Webwww.haif.org
27Attachments
28 The evolution of our industry has led to the
emergence of new modern vehicles
29Apollo Fox was the first ultralight aircraft
manufactured in Hungary - 1999
30Corvus Racer 540 acrobatic aircraft debuted in
Canada Windsor in June 2010
31Corvus Fusion 2 seat composite LSA aircraft
debuted at Aero 2012 in Germany
32The 2 seat SkyCruiser SC-200 gyrocopter debuted
in 2012 in Hungary
33The 2 seat Apollo Gyro debuted at Aero 2012
Friedrichshafen in Germany
34The 2 seat Apollo Gyro with closed cabin debuted
at Aero 2013 exhibition in Germany
35 The BXAP15 electric powered UAV by BHE at Aero
2013 exhibition Germany
36 The one seat Hungarocopter prototype debuted in
2012
37Flight testing of Hungarocopter started in summer
2012
38Prototype of the Hydropteron composite
amphibian by Idea-Aircraft Ltd.
39Prototype of the Avana Larus composite
amphibian by AVANA Industries
40 Avana Larus flight testing starts in the
summer of 2013
Hydropteron water tests
41 Hydropteron flight tests are in progress
42Collaboration agreement with the Hungarian Ship
Industry Cluster
Cluster managers Sándor Götz and Mihaly Hideg
signed the agreement in November 2012
The two clusters intend to develop amphibians
together