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ENERGY CONVERSION ONE (Course 25741)

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Title: ENERGY CONVERSION ONE (Course 25741)


1
ENERGY CONVERSION ONE (Course 25741)
  • CHAPTER SEVEN
  • INDUCTION MOTORS (Maximum Torque)

2
INDUCTION MOTORMAXIMUM TORQUE
  • maximum power transfer occurs when
  • R2/svRTH2 (XTHX2)2
    (1)
  • solving (1) for slip ?
  • smaxR2 / vRTH2 (XTHX2)2
    (2)
  • Note slip of rotor (at maximum torque) R2
    rotor

  • resistance
  • applying this value of slip to torque equation?

3
INDUCTION MOTORMAXIMUM TORQUE
  • This maximum torque VTH 2 (or square of
    supply voltage)
  • inversely related to stator Impedances
    rotor reactance
  • The smaller a machines reactance the larger its
    maximum torque
  • Note smax R2 , however maximum torque is
    independent of R2
  • Torque-speed characteristic of a wound-rotor
    induction motor shown if figure next

4
INDUCTION MOTORMAXIMUM TORQUE
  • Effect of varying rotor resistance on T-? of
    wound rotor

5
INDUCTION MOTORMAXIMUM TORQUE
  • as the value of external resistor connected to
    rotor circuit of a wound rotor through slip rings
    is increased the pullout speed decreased, however
    the maximum torque remains constant
  • Advantage can be taken from this characteristic
    of wound-rotor induction motors to start very
    heavy loads
  • If a resistance inserted into rotor circuit, Tmax
    can be adjusted to at starting conditions
  • And while load is turning, extra resistance can
    be removed from circuit, Tmax move up to near
    synchronous speed for regular operation

6
INDUCTION MOTOREXAMPLE(1)
  • A 2 pole, 50 Hz induction motor supplies 15kW to
    a load at a speed of 2950 r/min.
  • What is the motors slip?
  • What is the induced torque in the motor in Nm
    under these conditions?
  • What will the operating speed of the motor be if
    its torque is doubled?
  • How much power will be supplied by the motor when
    the torque is doubled?

7
INDUCTION MOTOREXAMPLE(1)-SOLUTION
  • (a) nsync 120fe/p 120x50/23000 r/min
  • s 3000-2950/30000.0167 or 1.67
  • (b) TindPconv/?m15 / (2950)(2px1/60)48.6 N.m.
  • (c) as shown, in low slip region, torque-speed is
  • linear induced torque s ? doubling
    Tind
  • slip would be 3.33 ?
  • nm(1-s)nsync (1-0.0333)(3000)2900 r/min
  • (d) PconvTind ?m97.2 x 2900 x 2px1/6029.5 kW

8
INDUCTION MOTOREXAMPLE(2)
  • A 460V, 25hp, 60Hz, 4-pole, Y-connected wound
    rotor induction motor has the following
    impedances in ohms per-phase referred to the
    stator circuit
  • R1 0.641 ? R2 0.332 ?
  • X1 1.106 ? X2 0.464 ? Xm 26.3 ?
  • What is the max torque of this motor? At what
    speed and slip does it occur?
  • What is the starting torque?
  • When the rotor resistance is doubled, what is the
    speed at which the max torque now occurs? What
    is the new starting torque?

9
INDUCTION MOTOREXAMPLE(2)-SOLUTION
  • Thevenin Voltage
  • 266/ v(0.641)2(1.10626.3)2 255.2 V
  • (0.641)(26.3/1.10626.3)20.5
    9 O
  • XTHX11.106 O
  • smax R2 / vRTH2 (XTHX2)2
  • 0.332/v(0.59)2(1.1060.464)20.198

10
INDUCTION MOTOREXAMPLE(2)-SOLUTION
  • This corresponds to a mechanical speed of
  • nm(1-s)nsync(1-0.198)(1800)1444 r/min
  • the torque at this speed
  • 3(255.2)2 / 2x188.5x0.59v0.59
    2(1.1060.464)2 229 N.m.

11
INDUCTION MOTOREXAMPLE(2)-SOLUTION
  • (b) starting torque of motor found by s1
  • 3x255.22 x 0.332 / 188.5x(0.590.332
    )2(1.1060.464)2104 N.m.
  • (c) rotor resistance is doubled, ? s at Tmax
    doubles
  • smax0.396 , and the speed at Tmax is
  • nm(1-s)nsync(1-0.396)(1800)1087 r/min
  • Maximum torque is still
  • Tmax229 N.m. and starting torque is
  • Tstart3(255.2)(0.664) / (188.5)(0.590.664
    )2(1.1060.464)2 170 N.m.

12
INDUCTION MOTORVARIATION IN TORQUE-SPEED
  • Discussion

13
INDUCTION MOTORVARIATION IN TORQUE-SPEED
  • Desired Motor Characteristic
  • Should behave like the high-resistance
    wound-rotor curve at high slips, like the
    low-resistance wound-rotor curve at low slips

14
INDUCTION MOTORVARIATION IN TORQUE-SPEED
  • Control of Motor Characteristics by Cage
    Rotor Design
  • Leakage reactance X2 represents the referred form
    of the rotors leakage reactance (reactance due
    to the rotors flux lines that do not couple with
    the stator windings.)
  • Generally, the farther away the rotor bar is from
    the stator, the greater its X2 , since a smaller
    percentage of the bars flux will reach the
    stator.
  • Thus, if the bars of a cage rotor are placed near
    the surface of the rotor, they will have small
    leakage flux and X2 will be small.

15
INDUCTION MOTORVARIATION IN TORQUE-SPEED
  • Laminations from typical cage induction motor,
    cross section of the rotor bars

  • NEMA class A large bars
    near the surface


  • NEMA class B large, deep
    rotor bars



  • NEMA class C double-cage
    rotor design


  • NEMA class D small bars near
    the surface

16
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • NEMA (National Electrical Manufacturers
    Association) class A
  • Rotor bars are quite large and are placed near
    the surface of the rotor
  • Low resistance (due to its large cross section)
    and a low leakage reactance X2 (due to the bars
    location near the stator)
  • Because of the low resistance, the pullout torque
    will be quite near synchronous speed full
    load slip less than 5
  • Motor will be quite efficient, since little air
    gap power is lost in the rotor resistance.
  • However, since R2 is small, starting torque will
    be small, and starting current will be high
  • This design is the standard motor design
  • Typical applications driving fans, pumps, and
    other machine tools
  • Principal problem extremely high inrush current
    on starting, 500 to 800 of rated

17
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • NEMA Class B
  • At the upper part of a deep rotor bar, the
    current flowing is tightly coupled to the stator,
    and hence the leakage inductance is small in this
    region. Deeper in the bar, the leakage
    inductance is higher
  • At low slips, the rotors frequency is very
    small, and the reactances of all the parallel
    paths are small compared to their resistances.
    The impedances of all parts of the bar are approx
    equal, so current flows through all the parts of
    the bar equally. The resulting large cross
    sectional area makes the rotor resistance quite
    small, resulting in good efficiency at low slips.
  • At high slips (starting conditions), the
    reactances are large compared to the resistances
    in the rotor bars, so all the current is forced
    to flow in the low-reactance part of the bar near
    the stator. Since the effective cross section is
    lower, the rotor resistance is higher. Thus, the
    starting torque is relatively higher and the
    starting current is relatively lower than in a
    class A design (about 25 less)
  • Applications similar to class A, and this type B
    have largely replaced type A
  • Pullout Torque greater than or equal 200 of
    rated load torque

18
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • NEMA Class C
  • It consists of a large, low resistance set of
    bars buried deeply in the rotor and a small,
    high-resistance set of bars set at the rotor
    surface. It is similar to the deep-bar rotor,
    except that the difference between low-slip and
    high-slip operation is even more exaggerated
  • At starting conditions, only the small bars are
    effective, and the rotor resistance is high.
    Hence, high starting torque. However, at normal
    operating speeds, both bars are effective, and
    the resistance is almost as low as in a deep-bar
    rotor
  • Used in high starting torque loads such as loaded
    pumps, compressors, and conveyors

19
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • NEMA class D
  • Rotor with small bars placed near the surface of
    the rotor (higher-resistance material)
  • High resistance (due to its small cross section)
    and a low leakage reactance X2 (due to the bars
    location near the stator)
  • Like a wound-rotor induction motor with extra
    resistance inserted into the rotor
  • Because of the large resistance, the pullout
    torque occurs at high slip, and starting torque
    will be quite high, and low starting current
    (starting T, 275 Trated)
  • Typical applications extremely high-inertia
    type loads

20
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • NEMA Class E and F
  • Class E and Class F are already discontinued They
    are low starting torque machines
  • These called soft-start induction motors
  • These are also distinguished by having very low
    starting currents used for starting-torque
    loads in situations where starting current were a
    problem

21
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • T-speed Curve for Different Rotor Design

22
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • Basic concepts of developing variable rotor
    resistance by deep rotor bars or double-cage
    rotors

23
INDUCTION MOTOR TORQUE-SPEED of CLASSA,B,C,D
  • Basic Concept continued (Last Figure)
  • In Fig (a) for a current flowing in the upper
    part of the deep rotor bar, the flux is tightly
    linked to the stator, and leakage L is small
  • In Fig (b) current flowing at the bottom part of
    the bar, the flux is weakly linked to the stator,
    and leakage L is large
  • Fig (c) Resulting equivalent circuit
  • Since all parts of rotor bar are in
    parallel electrically, bar represents a series of
    parallel electric circuits, upper ones have
    smaller inductance lower ones larger inductance
    LltL1ltL2ltL3

24
INDUCTION MOTOR EXAMPLE-3
  • A 460 V, 30 hp, 60 Hz, 4 pole, Y connected
    induction motor has two possible rotor designs
  • - A single cage rotor
  • - A double-cage rotor (stator identical for
    both designs)
  • Single-cage modeled by R10.641O, R20.3O
  • X10.75 O, X20.5 O , XM26.3 O
  • Double-cage modeled as tightly coupled high
    resistance outer cage in parallel
  • with a loosely coupled, low-resistance inner
    cage , stator magnetization resistance
    reactances identical
  • R2o3.2 O X2o0.5 O (of outer-cage)
  • R2i0.4 O X2i3.3 O (of outer-cage)
  • Calculate torque-speed characteristics
    associated with two rotor designs solution by
    MATLAB
  • Results double-cage slightly higher slip,
    smaller Tmax, higher Tstarting,

25
TRENDS IN INDUCTION MOTOR DESIGN
  • Smaller motor for a given power output, great
    saving (modern 100 hp same size of 7.5 hp motor
    of 1897)
  • However not necessarily increase in efficiency
    (used since electricity was inexpensive)
  • New lines of high efficiency induction motors
    being produced by all major manufacturers using
    some the following techniques
  • 1- More copper in stator windings reduce
    copper losses
  • 2- rotor stator length increased to reduce
    B in air gap (decreasing saturation and core
    loss)
  • 3-More steel in stator, greater amount of heat
    transfer
  • 4- using special high grade steel with low
    hysteresis loss in stator
  • 5- steel made of especially thin guage high
    resistivity toreduce eddy current loss
  • 6-rotor carefully machined to produce uniform
    air gap, reducing stray load losses

26
INDUCTION MOTORSSTARTING
  • An induction motor has the ability to start
    directly, however direct starting of an induction
    motor is not advised due to high starting
    currents, may cause dip in power system voltage
    that across-the-line starting not acceptable
  • for wound rotor, by inserting extra resistance
    can be reduced this increase starting torque,
    but also reduces starting current
  • For cage type, starting current vary widely
    depending primarily on motors rated power on
    effective rotor resistance at starting conditions

27
INDUCTION MOTORSSTARTING
  • To determine starting current, need to calculate
    the starting power required by the induction
    motor.
  • A Code Letter designated to each induction motor,
    which can be seen in figure 7-34, may represent
    this. (The starting code may be obtained from the
    motor nameplate)
  • In example for code letter A factor of
    kVA/hp is between 0-3.15 (not include lower bound
    of next higher class)

28
INDUCTION MOTORSSTARTING
  • EXAMPLE what is starting current of a 15 hp, 208
    V, code letter F, 3 phase induction motor?
  • Maximum kVA / hp is 5.6 ? max. starting kVA of
    this motor is Sstart15 x 5.6 84 kVA
  • the starting current is thus
  • ILSstart / v3 VT 84 / v3 x 208 233 A
  • Starting current may be reduced by a starting
    circuit
  • a- inductor banks
  • b- resistor banks
  • c-reduce motors terminal voltage by
    autotransformer

29
INDUCTION MOTORSSTARTING
  • Autotransformer starter
  • During starting 1 3 closed, when motor is
    nearly up to speed those contacts opened 2
    closed
  • Note as starting current reduced proportional to
    decrease in voltage, starting torque decreased as
    square of applied voltage, therefore just a
    certain reduction possible if motor is to start
    with a shaft load attached

30
INDUCTION MOTORSSTARTING
  • A typical full-voltage (across-the-line) motor
    magnetic starter circuit

31
INDUCTION MOTORSSTARTING
  • Start button pressed, rely coil M energized,
    N.O. contacts M1,M2,M3 close
  • Therefore power supplied to motor motor starts
  • Contacts M4 also close which short out starting
    switch, allowing operator to release it (start
    button) without removing power from M relay
  • When stop button pressed, M relay de-energized,
    M contacts open, stopping motor

32
INDUCTION MOTORSSTARTING
  • A magnetic motor starter circuit has several
    built-in protective features
  • 1- short-circuit protection
  • 2- overload protection
  • 3- under-voltage protection
  • Short-circuit protection provided by fuses
    F1,F2,F3
  • If sudden sh. cct. Develops within motor causes a
    current (many times greater than rated current)
    flow these fuses blow disconnecting motor from
    supply (however, sh. cct. by a high resistance or
    excessive motor loads will not be cleared by
    fuses)

33
INDUCTION MOTORSSTARTING
  • Overload protection for motor is provided OL
    relays which consists of 2 parts an over load
    heater, and overload contacts
  • when an induction motor overloaded, it is
    eventually damaged by excessive heating caused by
    high currents
  • However this damage takes time motor will not
    be hurt by brief periods of high current (such as
    starting current)
  • Undervoltage protection is also provided by
    controller
  • If voltage applied to motor falls too much,
    voltage applied to M relay also fall, relay
    will de-energize
  • The M contacts open, removing power from motor
    terminals

34
INDUCTION MOTORSSTARTING
  • 3 step resistive starter
  • Similar to previous,
  • except that there are
  • additional components
  • present to control
  • Removal of starting
  • resistors
  • Relays 1TD, 2TD, 3 TD are time-delay relay

35
INDUCTION MOTORSSTARTING
  • Start button is pushed in this circuit, M relay
    energizes and power is applied to motor as before
  • Since 1TD, 2TD, 3TD contacts are all open the
    full starting resistor in series with motor,
    reducing the starting current
  • When M contacts close, notice that 1 TD relay is
    energized, however there is a finite delay before
    1TD contacts close, cutting out part of starting
    resistance simultaneously energizing 2TD relay
  • After another delay, 2TD contacts close, cutting
    out second part of resistor energizing 3TD
    relay
  • Finally 3TD contacts close, entire starting
    resistor is out of circuit

36
INDUCTION MOTORSPEED CONTROL
  • Induction motors are not good machines for
    applications requiring considerable speed
    control.
  • The normal operating range of a typical induction
    motor is confined to less than 5 slip, and the
    speed variation is more or less proportional to
    the load
  • Since PRCL s PAG , if slip is made higher,
    rotor copper losses will be high as well
  • There are basically 2 general methods to control
    induction motors speed
  • - Varying synchronous speed
  • - Varying slip

37
INDUCTION MOTORSPEED CONTROL
  • nsync 120 fe / p
  • so the only ways to change nsync is (1) changing
    electrical frequency (2) changing number of
    poles
  • slip control can be accomplished, either by
    varying rotor resistance, or terminal voltage of
    motor
  • Speed Control by Pole Changing
  • Two major approaches
  • 1- method of consequent poles
  • 2- multiple stator windings

38
INDUCTION MOTORSPEED CONTROL
  • 1- method of consequent poles
  • relies on the fact that number of poles in
    stator windings can easily changed by a factor of
    21, with simple changes in coil connections
  • - a 2-pole stator winding for
  • pole changing. Very small rotor pitch
    ?
  • In next figure for windings of phase a of a 2
    pole stator, method is illustrated

39
INDUCTION MOTORSPEED CONTROL
  • A view of one phase of a pole changing winding
  • In fig(a) , current flow in phase a, causes
    magnetic field leave stator in upper phase group
    (N) enters stator in lower phase group (S),
    producing 2 stator magnetic poles

40
INDUCTION MOTORSPEED CONTROL
  • Now, if direction of current flow in lower phase
    group reversed, magnetic field leave stator in
    both upper phase group, lower phase group, each
    will be a North pole while flux in machine must
    return to stator between two phase groups,
    producing a pair of consequent south magnetic
    poles (twice as many as before)
  • Rotor in such a motor is of cage design, and a
    cage rotor always has as many poles as there are
    in stator
  • when motor reconnected from 2 pole to 4 pole ,
    resulting maximum torque is the same (for
    constant-torque connection) half its previous
    value (for square-law-torque connection used for
    fans, etc.), depending on how the stator windings
    are rearranged
  • Next figure, shows possible stator connections
    their effect on torque-speed

41
INDUCTION MOTORSPEED CONTROL
  • Possible connections of stator coils in a
    pole-changing motor, together with resulting
    torque-speed characteristics
  • (a) constant-torque connection power
    capabilities remain constant in both high low
    speed connections
  • (b) constant hp connection power
    capabilities of motor remain approximately
    constant in both high-speed low-speed
    connections
  • (c) Fan torque connection torque
    capabilities of motor change with speed in same
    manner as fan-type loads
  • Shown in next figure ?

42
INDUCTION MOTORSPEED CONTROL
  • Figure of possible connections
  • of stator coils in a pole changing
  • motor
  • constant-torque Connection torque capabilities
    of motor remain approximately constant in both
    high-speed low-speed connection
  • Constant-hp connection power capabilities of
    motor remain approximately constant in
  • Fan torque connection

43
INDUCTION MOTORSPEED CONTROL
  • Major Disadvantage of consequent-pole method of
    changing speed speeds must be in ratio of 21
  • traditional method to overcome the limitation
    employ multiple stator windings with different
    numbers of poles to energize only set at a time
  • Example a motor may wound with 4 pole a
    set of 6 pole stator windings, then its sync.
    Speed on a 60 Hz system could be switched from
    1800 to 1200 r/min simply by supplying power to
    other set of windings
  • however multiple stator windings increase expense
    of motor used only it is absolutely necessary
  • Combining method of consequent poles with
    multiple stator windings a 4 speed motor can be
    developed
  • Example with separate 4 6 pole windings,
    it is possible to produce a 60 Hz motor capable
    of running at 600, 900, 1200, and 1800 r/min

44
INDUCTION MOTORSPEED CONTROL
  • Speed Control by Changing Line Frequency
  • Changing the electrical frequency will change the
    synchronous speed of the machine
  • Changing the electrical frequency would also
    require an adjustment to the terminal voltage in
    order to maintain the same amount of flux level
    in the machine core. If not the machine will
    experience
  • (a) Core saturation (non linearity effects)
  • (b) Excessive magnetization current

45
INDUCTION MOTORSPEED CONTROL
  • Varying frequency with or without adjustment to
    the terminal voltage may give 2 different effects
  • (a) Vary frequency, stator voltage adjusted
    generally vary speed and maintain operating
    torque
  • (b) Vary Frequency, stator voltage
    maintained able to achieve higher speeds but a
    reduction of torque as speed is increased
  • There may also be instances where both
    characteristics are needed in the motor
    operation hence it may be combined to give both
    effects
  • With the arrival of solid-state devices/power
    electronics, line frequency change is easy to
    achieved and it is more flexible for a variety of
    machines and application
  • Can be employed for control of speed over a range
    from a little as 5 of base speed up to about
    twice base speed

46
INDUCTION MOTORSPEED CONTROL
  • Running below base speed, the terminal voltage
    should be reduced linearly with decreasing stator
    frequency
  • This process called derating, failing to do that
    cause saturation and excessive magnetization
    current (if fe decreased by 10 voltage remain
    constant? flux increase by 10 and cause increase
    in magnetization current)
  • When voltage applied varied linearly with
    frequency below base speed, flux remain
    approximately constant, maximum torque remain
    fairly high, therefore maximum power rating of
    motor must be decreased linearly with frequency
    to protect stator cct. From overheating
  • Power supplied to v3 VLIL cos? should be
    decreased if terminal voltage decreased
  • Figures (7-42 )

47
INDUCTION MOTORSPEED CONTROL
  • Variable-frequency speed control
  • family of torque-speed
  • characteristic curves for speed
  • below base speed (assuming line
  • voltage derated linearly with
  • frequency
  • (b) Family of torque-speed
  • characteristic curves for speeds
  • above base speed, assuming line
  • voltage held constant

48
INDUCTION MOTORSPEED CONTROL
  • Speed control by changing Line Voltage
  • Torque developed by induction motor is
    proportional to square of applied voltage
  • Varying the terminal voltage will vary the
    operating speed but with also a variation of
    operating torque
  • In terms of the range of speed variations, it is
    not significant hence this method is only
    suitable for small motors only

49
INDUCTION MOTORSPEED CONTROL
  • Variable-line-voltage speed control

50
INDUCTION MOTORSPEED CONTROL
  • Speed control by changing rotor resistance
  • In wound rotor, it is possible to change the
    torque-speed curve by inserting extra resistances
    into rotor cct.
  • However, inserting extra resistances into rotor
    cct. seriously reduces efficiency
  • Such a method of speed control normally used for
    short periods, to avoid low efficiency

51
INDUCTION MOTOR CCT MODEL PAR. MEAURSEMENT
  • Determining Circuit Model Parameters
  • R1,R2,X1,X2 and XM should be determined
  • Tests (O.C. S.C.) performed under precisely
    controlled conditions
  • Since resistances vary with Temperature
    rotor resistance also vary with rotor frequency
  • Exact details described in IEEE standards 112
  • Although details of tests very complicated,
    concepts behind them straightforward will be
    explained here

52
INDUCTION MOTOR CCT MODEL PAR. MEAURSEMENT
  • No Load Test
  • Measures rotational losses provides information
    about magnetization current
  • Test cct. shown in (a), motor allowed to spin
    freely
  • Wattmeters, a voltmeter and 3 ammeters

53
INDUCTION MOTOR CCT MODEL PAR. MEAURSEMENT
  • In this test, only load mechanical losses, slip
    very small (as 0.001 or less)
  • Equivalent cct. shown in figure (b)
  • Resistance corresponding to power conversion is
    R2(1-s)/s much larger than R2 much larger than
    X2 so eq. cct. Reduces to last in (b)
  • output resistor in parallel with magnetization
    reactance XM core losses RC
  • Input power measured by meters equal losses,
    while rotor copper losses negligible (I2
    extremely small), PSL3I12 R1

54
INDUCTION MOTOR CCT MODEL PAR. MEAURSEMENT
  • PinPSCLPcorePFWPmisc3 I12 R1 Prot
  • So eq. cct. In this condition contains RC and
    R2(1-s)/s in parallel with XM
  • While current to provide magnetic field is large
    due to high reluctance of air gap so XM would
    be much smaller than resistance in parallel with
    it
  • Overall P.F. very small
  • with large lagging current
  • ZeqVf/I1,nl X1XM
  • if X1 known by another fashion, XM can be
    determined

55
INDUCTION MOTORDC Test for STATOR RESISTANCE
  • The locked-rotor test later used to determine
    total motor circuit resistance
  • However to determine rotor resistance R2 that is
    very important and affect the torque-speed curve,
    R1 should be known
  • There is a dc test for determining R1. a dc power
    supply is connected to two of 3 terminals of a Y
    connected induction motor
  • Current adjusted to rated value voltage between
    terminals measured

56
INDUCTION MOTORDC Test for STATOR RESISTANCE
  • reason for setting current to rated value is to
    heat windings to same temperature of normal
    operation
  • 2R1 VDC/IDC or R1VDC/2
    IDC
  • With R1, stator copper losses at no load can be
    determined
  • rotational losses determined as difference of Pin
    at no load stator copper loss
  • R1 determined by this method is not accurate, due
    to neglect of skin effect using an ac voltage

57
INDUCTION MOTORLOCKED ROTOR TEST
  • Third test to determine cct. Parameters of an
    induction motor is called locked-rotor test
  • In this test rotor is locked cannot move
  • Voltage applied to motor, voltage, current
    power are measured
  • An ac voltage applied to stator, current flow
    adjusted to full-load value
  • Then, voltage, current, power flowing to motor
    measured

58
INDUCTION MOTORLOCKED ROTOR TEST
  • Since rotor is stationary, slip s1. R2/s equal
    R2 (small value)
  • Since R2 X2 so small, all input current will
    flow through them rather XM and circuit is a
    series of
  • X1,R1,X2 and R2
  • There is one problem with this test? in normal
    operation, stator frequency is line frequency (50
    or 60 Hz)
  • At starting conditions, rotor also at power
    frequency (while in normal operation slip 2 to 4
    and frequency 1 to 3 Hz) it does not simulate
    normal operation
  • A compromise is to use a frequency 25 or less
    of rated frequency

59
INDUCTION MOTORLOCKED ROTOR TEST
  • This acceptable for constant resistance rotors
    (design class A and D)
  • it leaves a lot to be desired when looking for
    normal rotor resistance of a variable resistance
    rotor
  • a great deal of care required taking measurement
    for these tests
  • a test voltage frequency set up, current flow
    in motor quickly adjusted to about rated voltage,
    input power, voltage and current measured
    before motor heat up

60
INDUCTION MOTORLOCKED ROTOR TEST
  • Pv3 VT IL cos
    ?
  • So locked-rotor P.F. found as

  • PF cos? Pin / v3 VT IL
  • Impedance angle is ?acos P.F.
  • Magnitude of total impedance

  • ZLR Vf/I1VT/v3 IL
  • Angle of total impedance is ?, therefore,

  • ZLRRLRjXLR ZLR cos ? j ZLR sin?
  • Locked-rotor resistance RLRR1R2
  • While locked-rotor reactance

  • XLRX1X2
  • Where X1 and X2 are stator rotor reactances
    at test frequency

61
INDUCTION MOTORLOCKED ROTOR TEST
  • Rotor resistance R2 can be found
  • R2RLR-R1
  • R1 determined in dc test
  • Total rotor reactance referred to stator can be
    found
  • Since reactance f ? total eq. reactance at
    normal operating frequency
  • XLRfrated/ ftest
    X1X2
  • No simple way for separation of stator rotor
    contributions
  • Experience, shown motors of certain design have
    certain proportions between rotor stator
    reactances

62
INDUCTION MOTORLOCKED ROTOR TEST
  • Table summarizes this experience
  • In normal practice does not matter how XLR is
    divided, since reactance appears as X1X2 in all
    torque equations

X1X2 as function of XLR X1X2 as function of XLR
Rotor Design X1 X2
Wound rotor 0.5 XLR 0.5 XLR
Design A 0.5 XLR 0.5 XLR
Design B 0.4 XLR 0.6 XLR
Design C 0.3 XLR 0.7 XLR
Design D 0.5 XLR 0.5 XLR
63
INDUCTION MOTOREquivalent CCT Parameters-Example
  • Following test data taken on a 7.5 hp, 4 pole,
    208 V, 60 Hz, design A, Y connected induction
    motor with a rated current of 28 A.
  • Dc test result VDC13.6 IDC 28.0 A
  • No load test
  • VT208 V f
    60 Hz
  • IA8.12 A, IB8.2 A, IC8.18 A Pin420 W
  • Locked rotor test
  • VT25 V
    f15 Hz
  • IA28.1 A, IB28.0 A, IC27.6 A
    Pin920 W

64
INDUCTION MOTOREquivalent CCT Parameters-Example
  • sketch per phase equivalent circuit of this
  • motor
  • (b) Find slip at pullout torque, and find the
    value of pullout torque
  • Solution
  • from dc test ?R1VDC/2IDC 13.6/2x28

  • 0.243 O
  • from no load test IL,av8.128.28.18/38.17
    A
  • Vf,nl208/v3 120
    V
  • therefore znl120/8.1714.7 O
    X1XM
  • when X1 is known, XM can be found

65
INDUCTION MOTOREquivalent CCT Parameters-Example
  • The copper losses
  • PSCL3I12 R13 X 8.172 x 0.243 O 48.7 W
  • No load rotational losses are
  • ProtPin,nl PSCL,nl420 -48.7 371.3 W
  • from locked-rotor test
  • IL,av28.128.027.6/327.9 A
  • Locked rotor impedance is ZLR25/v3x27.90.5
    17 O
  • Impedance angle
  • ?acos 920/v3 x 25 x 27.9acos 0.76240.4 ?
  • ? RLR0.517cos 40.40.394 O R1R2
  • since R10.243 O ? R20.151 O
  • The reactance at 15 Hz XLR0.517 sin
    40.40.335O

66
INDUCTION MOTOREquivalent CCT Parameters-Example
  • Equivalent reactance at 60 Hz
  • XLR frated/ftest XLR60/15 x 0.335 1.34 O
  • For design class A, this reactance divided
    equally between rotor stator
  • X1X20.67 O
  • XMZnl-X114.7-0.6714.03 O
  • Per phase equivalent cct shown below

67
INDUCTION MOTOREquivalent CCT Parameters-Example
  • (b) for this equivalent cct. Thevenin equivalent
    found as follows
  • VTH114.6 V, RTH0.221 O, XTH0.67 O
  • ? slip at pullout torque is
  • smax R2/v RTH2(XTHX2)2
  • 0.151/v0.2432(0.670.67)20.11111.1
  • Maximum torque of this motor is given by
  • Tmax 3 VTH2/2?syncRTHvRTH2(XTHX2)2
  • 3 x 114.6 2 /2x188.5x0.221v0.2212(0.2x0.67)
    266.2 N.m.

68
INDUCTION GENERATOR
  • The torque speed curve shown when induction
    motor driven at speed greater than nsync by a
    prime mover, direction of induced torque reverses
    act as a generator
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