SULISTYO

1

IT In Manufacturing Industries RD and
Application
SULISTYO Direktorat Teknologi Informasi dan
Elektronika Badan Pengkajian dan Penerapan
Teknologi Seminar Sehari Aplikasi
Internet Di Era Milenium Ketiga Gedung Fakultas
Teknik Universitas Pancasila Jakarta , 21
September 2000

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Agenda

• Background
• Outline, Subjects and Cooperation
• IT in Manufacturing (Automobile Parts
  Electronics Parts Textile Apparel )
• Future Activities (SCM EC)
• Conclusion

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Background of the Activities
ASIAN The World Growth Center, Production Base

• Asian Manufacturing Industry
• Rise in labor cost
• Shortening in product development cycles
• Increase of distribution cost in accordance with
  expansion of the market
• Upgrading of the supporting industries

Information Technology
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Activities Outline

• Mission
• International cooperative research and
  development of integrated information system to
  support the manufacturing process from design to
  production through international network in order
  to upgrade the manufacturing and supporting
  industries in Asian countries

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Subjects

• Integrated Product Data Management Network System
  Develops the prototype system and conduct
  verification test using the system
• Data Exchange
• Aims to realize the exchange of electronic
  data on product models and documents beyond
  company groups and boundaries
• Concurrent Engineering
• Revision of design and manufacturing
  documents is efficiency managed in concurrence
  among countries
• Common Parts Database
• A common parts database necessary for
  design and manufacturing can developed to avoid
  the duplication
• Others
• Operability, human interface, security,
  translation are studied

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Cooperation With Industry Sectors

• Automobile Parts
• RD on application Information system for
  preparing Welding Line in assemble factory for a
  new car, etc
• Electronics Parts
• RD on an Electronic Catalogue and Concurrent
  Engineering System to use for design of printed
  circuit boards (PCB) for TVs, air conditioners
  and telephones, etc
• Textile Apparel
• RD on exchange electronic data of production
  plan and results

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Matic Project
Automobile Parts
Model of Information sharing for Automobile
Parts Industries between Japan and Asian
countries for production preparation of
assembling welding process
China
Malaysia
Indonesia
Thailand
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System Overview
Matic Project
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System image
MATIC system
Assembly company
Process Flowchart
RD institution
Assembly Manual
General Technical Material
CAD Data
...
Process Flow
Parts name
Parts Name
ABCD010
XXE
XYA
XZD
ABCD020
- Input parts list data - Input CAD data -
Create flowchart(standard) - Create assy
manual(standard) - Send modification
information - Modify materials by design change
- Create flowchart(local) - Create assy
manual(standard) - Create assy manual(local) -
Modify materials by design change - Create
general technical materials
ABCD030
ABCD040
XYB
ABCD050
ABCD060
Work procedure
ABCD070
1. Set parts on ............ 2. Weld ......... 3.
XYC
ABCD080
Process No.
ABCD090
PROCESS NO. XYA
Technical materials editing system
Specifications, production drawing,etc.
- Create technical data for suppliers - Send
technical data for suppliers - Send modification
information
Data repository
Integrated information system
1st experiment
Internet
Suppliers
Technical data supply system between companies
- Receive the technical data - Receive the
modification - Send technical data
- Manage data for suppliers - local language
menu service
Information Center
2nd experiment
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Process - Flow Chart
Matic Project
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Technical Material
VRML
Matic Project
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Assembly Manual
Matic Project
13
Electronics Parts
Country A
Matic Project

• Parts Vendor

• Electronics Maker

Country B
Country C

• Parts Vendor

• Electronics Maker

• Parts Vendor

• Electronics Maker

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Textile Apparel
Matic Project
Sewing Technology, Standard Sheet System
Wacoal, China
International EDI System
EDI message Technical Term DBB Translation
Dictionary Factory DBB Design Image DB
Internet
Translation System
Data Interchange System
PT. Wacoal Indonesia, Citeureup, Bogor
Schedule Production System
Wacoal Corp.Japan
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Matic Project
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Matic Project
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Japanese
Matic Project
English
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Japanese
Matic Project
English
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Future Plan Activity

• Material Supply-Chain Management E-Commerce
• Development

• SCM value delivery to customers through
  co-ordination
• Order generation order taking
• Order fulfilment distribution of products,
  services, information
• E-C value delivery to customers through
  coordination/integration
• Electronic exchange of goods (products,
  services, information)
• Supporting functions (banking, insurance, etc.)

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SCM aims to satisfy ...

• Supplier Demands
• Payment options
• Forecasting
• Timeliness
• Inventory management
• Tracking
• Sales performance
• Feedback

• Customer Demands
• Quality and consistency of service
• Customisation / convenience
• Selection options
• Payment options
• Availability information
• Distribution information
• Interaction

• Internal Demands
• Reduced costs
• Increased revenues
• Branding / customer loyalty

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Can E-Commerce Help ?

• Inventory Management / Customisation
• Provides customised supply catalogues on
  customers intranets
• Customers save from purchase-order processing
  costs
• Can offer add-on and customised services
• Selection Options
• Deal directly with suppliers to receive multiple
  bids for parts
• Save 500 - 700 M off purchasing costs over 3
  years
• Cut purchasing cycle times by 50

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Conclusion

• General Achievement
• IT application in manufacturing industry
• Production Control System Database
• Process scheduling production
• Security system, etc.
• Future Activities
• SCM EC Development
• Web Connected System Development
• Promote to Industries Association

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Badan Pengkajian dan Penerpan Teknologi Direktorat
Teknologi Informasi dan Elektronika
Sulistyo
Gd. II BPPT Lt. 21 Jl. Thamrin No. 8 Jakarta
10340 http// www.dtie.bppt.go.id
Tel [phone] Fax [phone] E-M
sulis_at_inn.bppt.go.id