Title: Trond Ramsvik
1DC Spark Test System for CLIC
2Outline
- Experimental Setup
- Breakdown characteristics of pure metals
- Esat, Energy, Power
- Mechanical surface treatments
- Molybdenum EDM ? Rolled
- Copper / GlidCop / CuZr EDM ? Milled
- Heat treatments
- Results from annealing with e-beam and oven
- Field Stability
- Mass Spectroscopy Studies
- Knowledge obtained from DC spark tests
- Further plans
3Experimental Setup
Sphere / Plane geometry
4Typical Conditioning Curves - Scaled
5Saturated Breakdown Fields and Energies
1Valid for non-heated Molybdenum
6Saturated Breakdown Fields and Energies
7Power Flow (Scaled)
DC 1 mm in diameter gt 0.79 mm2
RF HDS Ti Pmax 50 MW _at_ 40 ns
RF circumference x width 16 mm2
P PDC x(16/0.79)
RF circular Mo Pmax 65 MW _at_ 70 ns
RF circular Cu Pmax 40 MW _at_ 40 ns
Lower power flow available in the discharge
compared to RF
8Chromium
Esat (491 ? 11) MV/m
dgap 16.7 µm ? 14.4 µm 14 decrease
- Intensive breakdown conditioning of chromium
shows - equal and higher breakdown fields than
Molybdenum - less erosion than Titanium.
9Breakdown Conditions
In addition to the type of electrode materials,
the breakdown characteristics in vacuum for a
given field depend on several other important
parameters
- Electrode Geometry and Gap Distance
- Electrode Surface Finishing Treatment
- standard metallurgical polishing techniques
- mechanical
- chemical
- electrochemical
- heat treatment
- Conditioning Processes
- removal of contamination and surface smoothing
- field emission
- repeated breakdown events
- Residual gas pressure
10Molybdenum EDM ?Cold Rolled
EDM
Rolled / Chem. cleaned
Mo
Mo
11CuZr EDM ?Milling
12Glidcop EDM ?Milling
13Comparison Cu CuZr - GlidCop
120
240-280
393
180
190
340
Solidus Liquidus
14Comparison Cu CuZr - GlidCop
15Possible implications for CLIC
- the breakdown characteristics are similar for
all three Cu materials
- a final decision of cavity materials should be
based on other parameters such as from the
on-going fatigue measurements.
- the choice of mechanical surface finishing
techniques are important to shorten the
breakdown conditioning time. - EDM 50 and 200 breakdown events for CuZr and
GlidCop, respectively. - Milling Immediate conditioning for both Cu
materials - more extreme differences between EDM treated and
rolled Mo electrodes
16Mo - heated with e-beam
4 hours in air between heating and mounting in
spark system
Conditioning almost immediately to 450 MV/m
17Mo heated in oven
Faster conditioning
Immediate conditioning not observed
No clear improvement in the conditioning speed
with increasing temperatures
18Field Stability of Conditioned Mo
1
4
60
1
29
1000oC for 2 h
19Field Stability of Conditioned Mo
2900
480
453
20Mass Spectroscopy
- Goal
- To provide quantitative information about gas
releases during breakdown events.
21Gas Releases - Mo
Example Release of Hydrogen Gas
Pumping Speed 0.3 Litre/sec
22Gas Releases - Mo
Release of gas due to breakdown events
Correlation Pressure Rise lt-gt
Number of Molecules
Number of Molecules per unit pressure rise
Releases of H2 and CO gas dominate
Releases of H2 and CO gas dominate
23Gas releases - Mo
Less energy needed to release H2
24Gas releases heat treated Mo
Current limiting resistor removed -gt Egap
1/2Cdis U2
An increase in the energy over the gap causes
more gas releases
25Gas Experiments Air/Mo
Laboratory Air
26X-ray Photo Emission Spectroscopy
Reference Mo
27Summary - Gas Experiments
28Knowledge obtained from DC spark tests
- the ranking of breakdown fields in RF and DC
experiments is similar for high breakdown rates - the saturated breakdown fields vary with up to
one order of magnitude among the studies
electrode materials - the effort in finding the optimum material must
continue - alloys?
- the breakdown conditioning speed can be
drastically improved by correct choice of
pre-treatments - surface finishing technigues (milling, EDM, ...)
- heat treatments (e-beam ? oven)
- breakdown rate experiments seem to give similar
results in RF and DC - Should be given more importance in future studies
- for molybdenum and tungsten the vacuum quality
influences the ultimate breakdown fields
29Future Plans
- Finish the construction of the new spark system
- Two systems running in parallel -gt facilitate
higher throughput of materials and preparation
techniques - Improvements in the experimental setup
- XYZ movements
- E-beam heating ? 1000oC
- In-situ treatments
- several samples
- variation of energy over gap more convenient
- Upgrade of maximum voltage to 30 kV
- Dedicate the old spark system to breakdown rate
experiments - New setup to increase the repetition rate
- Goal 0.5 Hz -gt 500000 runs corresponds to 12
days
Antoine Descoeudres
30Contributors
- Sergio Calatroni
- Ahmed Cherif
- Antoine Descoeudres
- Gonzalo Arnau Izquierdo
- Samuli Heikkinen
- Holger Neupert
- Alessandra Reginelli
- Mauro Taborelli
- Ivo Wevers
- Walter Wuensch
- CLIC Study Team
31Automatic Spark Conditioning
Molybdenum (Mo) Tip and Sample
Histogram
Spark Scan
32Depth Profile - Mo
33Comparison OFE Cu CuZr - GlidCop
1 M. Taborelli, M. Kildemo, S. Calatroni, Phys.
Rev. ST-AB, 7, 092003 (2004) 2 A. Hassanein, Z.
Insepov, J. Norem, A. Moretti, Z. Qian, A. Bross,
Y. Torun, R. Rimmer, D. Li, M. Zisman, D. N.
Seidman, and K. E. Yoon, Phys. Rev. ST-AB, 9,
062001 (2006) Milled Electro Discharge
Machined
34Mass Spectroscopy
FIG. 2. Calibration to determine the relation
between the recorded current from the RGA and the
corresponding CO pressure. (A) CO pressure as
function of RGA ion current. The open blue
squares represent the experimental values. (B)
Evolution of the pressure during the first few
seconds of a pumpdown of CO. The start pressure
was 510-7 mbar. The measured data is
represented by blue open circles. The red line
shows the resulting linear fit through the
measured points in both figure A and B.
35Mass Spectroscopy
36Field Stability of Conditioned Mo