Job Safety / Hazard Analysis - PowerPoint PPT Presentation

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Job Safety / Hazard Analysis

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Video camera. Digital Camera. Tape recorder. Notebook. Employee Interview. Supervisor Interview ... Information Review ... Periodic Reviews. Conclusion ... – PowerPoint PPT presentation

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Title: Job Safety / Hazard Analysis


1
Job Safety / Hazard Analysis
Ohio BWC
  • Gary Peacock
  • Industrial Safety Consultant
  • 513-583-7081

2
COURSE OBJECTIVES
  • Introduce Job Hazard Analysis .
  • Introduce Some Basic Skills in the Recognition
    Control of Occupational Hazards.
  • Introduce Job Hazard Analysis Techniques.

3
Job Safety Analysis
  • What is it?
  • Process of studying and recording each step of a
    job, identifying existing or potential hazards,
    and determining the best way to perform the job
    to reduce or eliminate the hazards.

4
JSA
  • JSA is used to determine
  • Physical, procedural, and/or environmental based
    hazards that do or could exist
  • Actions of personnel which could result in
    accidents or injuries
  • Measures to be implemented which will eliminate
    or control hazards so the job can be performed
    safely

5
Elements of JSA
  • Four basic steps
  • Selecting jobs for analysis
  • Breaking each selected job into steps
  • Identify the hazards associated with each step
  • Eliminate or correct the hazards

6
JSA Benefits
  • Prevention/reduction of hazards in the
    performance of your job
  • Prevention/reduction of occurrences of accidents
  • Improvements in job performance
  • Coordinates with PPE selection, Ergonomic
    assessments, complying with ADA
  • Standardizes work procedures

7
More Benefits
  • Employee training
  • Identify jobs for return to work program
  • Employee orientation
  • Job reviews
  • Document corrections and improvements
  • Safety Audits
  • Accident Investigations

8
OSHA Requirements
  • General Duty Clause 5(a)(1)
  • Many OSHA Standards require hazard analysis
  • EAP
  • Hazcom
  • PPE
  • LOTO

9
When Should JSA Be Created
  • JSA should be performed when
  • Job does not currently have JSA
  • New job is created
  • When accident or near miss occurs
  • When employee has concern

10
Members of JSA Team
  • No single method
  • Typical members
  • Safety manager
  • Safety team members
  • Employees
  • Supervisors
  • Human Resources
  • Engineering

11
Employee Involvement
  • Reasons for involving employees
  • Familiarity
  • Identify hazards not observable
  • Avoids alienation
  • Gains buy-in for necessary changes

12
Employee Involvement
  • Discuss process with employees performing the job
    and explain purpose
  • Involve employee in all phases after job
    selection
  • Higher success rates
  • More effective JSA results

13
Resistance
  • Departmental managers may not fully cooperate
    because
  • Process seen as a disruption to their work area
  • Employee involvement detrimental to productivity
  • Overcome by communicating benefits of JSA and
    involving management members in the process

14
Approaches to JSA
  • Observation Method
  • Discussion Method

15
Observation Method
  • Directly observe the job task, to evaluate each
    step and understand the hazards involved.
  • Ask questions of the operators and draw upon
    their knowledge of established procedures,
    problems, and difficult areas
  • Preferred Method

16
Discussion Method
  • Requires getting people together who have
    knowledge of the job and discuss a particular job
    task.
  • Job analysis is not done at the site of the job.
    Some points could be missed.
  • Secondary Method

17
JSA Video
18
What is a Job?
19
What is a Job?
  • A JOB is a description of a function in the
    company
  • Supervisor Assembler Material Handler
  • Each job is made up of TASKS.

20
Examples of Tasks
  • TASK sequence of steps or activities that
    together accomplish a goal.
  • Hanging a door
  • Unloading drums from truck with forklift
  • Filling cans on an assembly line
  • Machining parts in a mill

21
Step 1 Selecting Jobs for JSA
  • High risk jobs first
  • Indicators used to select jobs
  • Frequency
  • Severity
  • Potential Severity

22
Materials to Aid in Job Selection
  • Accident reports
  • OSHA logs
  • Workers Compensation claims

23
Step 2 Job Task Breakdown
  • List each step of the job in order of occurrence
    as you watch the employee perform the job.
  • Dont break the job down into steps so small as
    to be meaningless or too broad that something is
    missed.

24
Tools and equipment
  • Video camera
  • Digital Camera
  • Tape recorder
  • Notebook
  • Employee Interview
  • Supervisor Interview

25
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26
Planting A Tree (example 1)
  • Dig hole.
  • Insert tree.
  • Backfill planting.
  • Whats wrong with this?

27
Planting A Tree (example 2)
  • Pick up shovel
  • Position shovel
  • Put foot on shovel
  • Push shovel with foot.
  • Etc.
  • Whats wrong with this?

28
Planting A Tree (example 3)
  1. Bring tools
  2. Dig hole
  3. Prepare hole
  4. Position tree in hole
  5. Backfill, tamp, and water
  6. Brace tree
  7. Return tools

29
Rule of Thumb
  • Most jobs will separate into 10-15 basic steps,
    although some will have fewer and some may have
    more.

30
Employee Interviews
  • Conduct interview near work area
  • Explain only looking for facts
  • Ask open ended questions
  • Ask employee to write down job steps
  • Thank person for helping

31
Information Review
  • Using information gathered, including employee
    interview, review and revise job steps as
    necessary to accurately reflect current
    performance of job.

32
Step 3 Identifying Hazards
  • Recorded steps must be examined to determine
    hazards that exist or might occur.
  • Identification of hazards should include the
    hazards associated with machines, tools,
    supplies, job procedures, and the surroundings

33
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34
Hazard Types
  1. Contact by or against objects.
  2. Caught in or between objects
  3. Falls same level.
  4. Falls elevation.
  5. Overexertion.
  6. Environmental exposure

35
Additional Training
  • Do JSA Team Members need additional training in
    hazard recognition?
  • Know difference between physical and health
    hazards?
  • Understand basic electrical principles?
  • Understand hazards of extreme hot or cold
    environments?

36
Step 4 Controls
  • After hazards or potential hazards have been
    listed and reviewed, the next step is
  • eliminate the hazards, or
  • reduce the hazards.

37
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38
Controls
  • Substitution
  • Job Redesign
  • Engineering Revisions
  • Procedural Revisions
  • Personal Protective Equipment
  • Training
  • Administration Controls

39
Hierarchy of Hazard Correction
  • Use Engineering controls where feasible and
    appropriate
  • Use Administrative controls, such as reducing the
    duration of exposure.

40
Hierarchy of Hazard Correction
  • Use Procedures for safe work which are understood
    and followed by all parties, as a result of
  • training,
  • positive reinforcement,
  • correction of unsafe performance, and
  • enforcement through a clearly communicated
    disciplinary system
  • Use Personal Protective Equipment

41
Reviewing/Revising JSAs
  • JSA are only effective if they are reviewed and
    updated periodically.
  • Trigger points
  • When accidents occur
  • When the job process changes
  • After near misses
  • Employee complaint
  • Equipment suffers damage
  • Periodic Reviews

42
Conclusion
  • The process of JSA can be applied to any job in
    any workplace, to improve work procedures and
    make jobs safer and easier to perform.
  • The goal of this process is to educate everyone
    by getting them involved in identifying hazards
    and developing controls to keep everyone safe.

43
GENERAL PROGRAM REQUIREMENTS
ALL EMPLOYERS MUST
  • REVIEW JOB SPECIFIC HAZARDS
  • CONDUCT HAZARD ASSESSMENTS
  • INSTITUTE SAFE WORK PRACTICES
  • ENSURE PPE IS NOT DAMAGED OR DEFECTIVE
  • CERTIFY THAT ASSESSMENTS HAVE BEEN DONE
  • PROVIDE TRAINING TO ALL REQUIRED EMPLOYEES
  • INSTALL ENGINEERING CONTROLS WHERE POSSIBLE
  • INSTITUTE ADMINISTRATIVE CONTROLS WHERE POSSIBLE
  • ASSESS AND ISSUE PPE TO CONTROL HAZARDS AS A LAST
  • RESORT

44

TRAINING REQUIREMENTS
  • THE EMPLOYER MUST PROVIDE TRAINING
  • THE USE OF EQUIPMENT.
  • WHEN PPE IS NECESSARY.
  • WHAT PPE IS NECESSARY.
  • THE LIMITATIONS OF THE PPE.
  • PROVIDE RETRAINING AS REQUIRED.
  • CARE AND MAINTENANCE OF EQUIPMENT.
  • TRAIN ALL EMPLOYEES PRIOR TO JOB ASSIGNMENT.

45
RETRAINING REQUIREMENTS
  • REQUIRED WHEN THERE IS A
  • CLOSE-CALL EVENT
  • PROGRAM RELATED INJURY
  • CHANGE IN JOB ASSIGNMENT
  • NEW HAZARD OR EQUIPMENT
  • NEW HAZARD CONTROL METHODS
  • FAILURE IN THE SAFETY PROCEDURES
  • REASON TO DOUBT EMPLOYEE PROFICIENCY

46
IMPLEMENTATION STRATEGY
  • RECOGNITION
  • Jobs having a high degree of risk.
  • Jobs having a high rotation of employees.
  • Jobs having a high close-call incidence.
  • Jobs having had recent operational changes.
  • A determination of jobs needing improvement.
  • New jobs having little or no statistical injury
    data.
  • Jobs where new equipment or processes are in use.

47
INDUSTRIAL HYGIENE CONTROLS
þ ENGINEERING CONTROLS à FIRST CHOICE ü Work
Station Design ü Tool Selection and Design ü
Process Modification ü Mechanical Assist þ
ADMINISTRATIVE CONTROLS à SECOND CHOICE ü
Training Programs ü Job Rotation/Enlargement ü
Pacing ü Policy and Procedures þ PERSONNEL
PROTECTIVE EQUIPMENT à LAST CHOICE ü
Gloves ü Wraps ü Shields ü Eye
Protection ü Non-Slip Shoes ü Aprons
48
WORKSITE ANALYSIS
  • WORKSITE ANALYSIS IS DIVIDED INTO FOUR MAIN
    PARTS

1. Gathering information from available
sources. 2. Conducting baseline screening
surveys to determine which jobs need a closer
analysis. 3. Performing job hazard analyses of
those work stations with identified risk
factors. 4. After implementing control
measures, conducting periodic surveys and
follow-up to evaluate changes.
49
WORKSITE ANALYSIS
Continued
  • TANGIBLE INDICATORS
  • Accident Records
  • Production Records
  • Personnel Records
  • Employee Surveys

50
WORKSITE ANALYSIS
Continued
WHAT TANGIBLE INDICATORS WOULD BE MOST USEFUL TO
YOU?
51
JOB RISK FACTORS
PERSONAL RISK FACTORS AFFECTING THE JOB 1.
Age 2. Gender 3. Attitude 4. Training 5.
Strength 6. Work method 7. Loose clothing 9.
Anthropometry 10. Loose or long hair 11.
Hearing deficiencies
52
JOB RISK FACTORS
Continued
  • JOB RISK FACTORS
  • Weight of load
  • Location/size of load
  • Frequency of the Task
  • Duration and pace of cycle
  • Stability of load
  • Coupling of load
  • Travel distances of worker
  • Reach distances of worker
  • Symmetry between worker and the object held

53
JOB RISK FACTORS
Continued
JOB RISK FACTORS
  • Static work posture
  • a) Standing
  • b) Sitting
  • Work platforms or stairs
  • Torso flexion (bending)
  • a) Mild (up to 45 degrees)
  • b) Severe (greater than 45 degrees)
  • Work heights (too high or too low)
  • Floor surfaces (wet, smooth, vibration)

54
JOB RISK FACTORS
Continued
JOB RISK FACTORS
  • Noise/vibration
  • a) Frequency very important
  • b) Can amplify through the body
  • Environment
  • a) Hot (sweat, reduced grip, fatigue)
  • b) Cold (gloves reduce grip by as much as 30)
  • Lighting
  • a) posture problems (because of inability
    to see)

55
JOB RISK FACTORS
Continued
JOB RISK FACTORS
  • Trip hazards
  • Confined spaces
  • Electrical hazards
  • Inadequate ventilation
  • Lockout tagout requirements
  • Machine guarding requirements
  • Motorized vehicles (forklifts, etc.)
  • Oxygen deficiency or enrichment
  • Hazards associated with Hotwork
  • Inappropriate personal protective equipment

56
JOB RISK FACTORS
Continued
JOB RISK FACTORS
  • Fall hazards
  • Mechanical hazards
  • Engulfment hazards
  • Respiratory hazards
  • Flammable gases or vapors
  • Airborne combustible dusts

57
JOB RISK FACTORS
Continued
58
JOB AND TASK ANALYSIS
UNIT LOADS
DEFINED AS The unit to be moved or handled at
any one time.
THE CONTAINER, CARRIER, OR SUPPORT USED TO MOVE
MATERIALS MUST BE INCLUDED AS PART OF THE UNIT
LOAD.
59
JOB AND TASK ANALYSIS
Continued
FACTORS AFFECTING UNIT LOADS
  • THE MATERIAL TO BE UTILIZED
  • THE QUANTITY OF MATERIAL TO BE HANDLED
  • THE SUSCEPTIBILITY OF THE MATERIAL TO DAMAGE
  • THE NUMBER OF TIMES THE UNIT LOAD IS HANDLED
  • THE RECEIVING, STORING, SHIPPING, AND HANDLING
    METHODS
  • THE ENVIRONMENTAL CONDITIONS TO WHICH THE LOAD
    IS EXPOSED

60
JOB AND TASK ANALYSIS
Continued
DESIGNING THE UNIT LOAD
  • OPTIMIZE THE WEIGHT OF THE LOAD
  • INSURE STABILITY OF THE LOAD
  • REDUCE THE SIZE OF THE LOAD
  • OPTIMIZE LOAD COUPLING

- HAND TO LOAD - FOOT TO FLOOR
61
JOB AND TASK ANALYSIS
Continued
DEFINITION OF TERMS
  • The time required to complete one sequence of
    tasks
  • sub-tasks, or elements.

62
JOB AND TASK ANALYSIS
Continued
CONDUCTING THE JHA
  • IDENTIFY THE JOB TO STUDY
  • COLLECT THE DATA
  • EVALUATE THE DATA
  • FORMULATE CONTROL MEASURES

63
JOB AND TASK ANALYSIS
Continued
IDENTIFYING THE JOB TO STUDY
  • CLOSE-CALLS
  • ACCIDENT STATISTICS
  • ACCIDENT INVESTIGATIONS
  • HIGH EMPLOYEE TURNOVER JOBS
  • COMPLAINTS OPERATOR FEEDBACK
  • PRODUCTION BOTTLENECKS, HIGH ERRORS

64
JOB AND TASK ANALYSIS
Continued
COLLECTING THE DATA
  • JHA ASSESSMENT FORMS
  • DIRECT OBSERVATION
  • VIDEO TAPE
  • ACTION PHOTOGRAPHS
  • DOCUMENTARY ACCOUNTS
  • ACCIDENT STATISTICS

65
JOB AND TASK ANALYSIS
Continued
EVALUATING THE DATA
  • TASK DESCRIPTION
  • SUB-TASK DESCRIPTION
  • RISK FACTOR/HAZARD IDENTIFICATION

66
JOB AND TASK ANALYSIS
Continued
FORMULATING CONTROL MEASURES
  • ELIMINATE OR REDUCE EXPOSURE
  • ENGINEERING CONTROL MEASURES
  • ADMINISTRATIVE CONTROL MEASURES
  • APPLICATION OF SAFE WORK PRINCIPLES
  • PERSONAL PROTECTIVE EQUIPMENT

67
JOB AND TASK ANALYSIS
Continued
JOB HAZARD ANALYSIS FORM
  • STEP - Action Being Performed
  • HAZARD - Description of potential Injury
  • CAUSE - Probable cause of potential injury
  • PREVENTION - Prevention control measure

68
JOB AND TASK ANALYSIS
Continued
JOB HAZARD ANALYSIS
  • JOB TITLE - Action Being Performed
  • LEFT HAND - How is it Used
  • RIGHT HAND - How is it Used
  • FREQUENCY - Usually times per minute
  • NOTES - Supporting information
  • POSTURE - Acceptable to extreme
  • FORCE - High, Medium, Low
  • - Quantifiable amount
  • DURATION - Length of Stressor

69
JOB AND TASK ANALYSIS
Continued
STEPS IN CONDUCTING JOB HAZARD ANALYSIS
70
JOB AND TASK ANALYSIS
Continued
STEP 1 - DETERMINING GENERAL CONDITIONS OF JOB
  • SET THE EMPLOYEE TO BE OBSERVED AT EASE.
  • POINT OUT THAT YOU ARE STUDYING THE JOB NOT
    PERFORMANCE!
  • INVOLVE THE EMPLOYEE IN THE ANALYSIS.
  • SPEAK WITH CO-WORKERS.
  • DETERMINE THE EFFECT OF THE JOB ON CO-WORKERS.
  • REVIEW ANTICIPATED RISK FACTORS
  • REVIEW GENERAL CONDITIONS FOR PERFORMING JOB.

71
JOB AND TASK ANALYSIS
Continued
STEP 2 - BREAKING DOWN THE JOB
  • LIST EACH STEP IN ORDER OF OCCURRENCE.
  • RECORD EACH STEP OF JOB ACTION.
  • GO OVER THE STEPS WITH THE EMPLOYEE.
  • FINALIZE THE STEPS INVOLVED.

72
JOB AND TASK ANALYSIS
Continued
STEP 3 - IDENTIFYING THE HAZARDS
  • EXAMINE EACH STEP TO DETERMINE EXISTING HAZARDS.
  • ASK THESE KINDS OF (WHO WHAT) QUESTIONS
  • CAN CLOTHING OR JEWELRY GET CAUGHT?
  • WHAT FIXED OBJECTS COULD CAUSE PUNCTURES?
  • WHAT COULD THE WORKER GET CAUGHT BETWEEN?
  • WHAT CAN THE WORKER GET CAUGHT IN, REACHING OVER,
    UNDER, AROUND OR THROUGH ETC.?
  • IS THE WORKER OFF-BALANCE AT ANY TIME?

73
JOB AND TASK ANALYSIS
Continued
STEP 3 - IDENTIFYING THE HAZARDS
(Continued)
  • ASK THESE KINDS OF (WHO WHAT) QUESTIONS
  • IS THE WORKER POSITIONED DANGEROUSLY?
  • WHAT REPETITIVE MOTION INJURIES ARE LIKELY?
  • WHAT MOVING PARTS COULD STRIKE THE WORKER?
  • CAN THE WORKER FALL FROM ONE LEVEL TO ANOTHER?
  • CAN THE WORKER BE INJURED FROM CARRYING HEAVY
    OBJECTS?
  • WHAT ENVIRONMENTAL HAZARDS EXIST?

74
JOB AND TASK ANALYSIS
Continued
STEP 4 - EVALUATING THE HAZARDS
  • ASK THESE KINDS OF (WHY HOW) QUESTIONS
  • WHY ISNT PPE SERVICEABLE?
  • WHY IS PPE IMPROPERLY WORN?
  • WHY DOESNT PPE FIT PROPERLY?
  • HOW CAN LOCKOUT PROCEDURES BE IMPROVED?
  • WHAT CAUSES THE WORKER TO CONTACT SHARPS?
  • WHY HAS PROPER TRAINING NOT BEEN CONDUCTED?
  • HOW CAN THE FLOW OF WORK BE ORGANIZED BETTER?

75
JOB AND TASK ANALYSIS
Continued
STEP 5 - RECOMMENDING PROTECTIVE MEASURES
  • DETERMINE IF THE JOB COULD BE PERFORMED IN
    ANOTHER WAY TO REDUCE THE HAZARDS.
  • LIST EACH SAFER JOB STEP OR PROTECTIVE MEASURE.
  • BE SPECIFIC!
  • IF JOB HAZARDS ARE STILL PRESENT
  • REDUCE NECESSITY.
  • REDUCE FREQUENCY.
  • CONSIDER JOB ROTATION.
  • CONSIDER JOB ENLARGEMENT.

76
JOB AND TASK ANALYSIS
Continued
STEPS IN CONDUCTING JOB HAZARD ANALYSIS
STEP 6 - REVISING THE JHA
  • JHAS MUST BE REVIEWED REVISED PERIODICALLY.
  • REPEAT JHAS CAN CATCH HAZARDS ON THE SECOND
    LOOK.
  • IF AN INJURY OR CLOSE-CALL OCCURS REDO THE JHA.
  • RETRAINING SHOULD FOLLOW EACH JHA.

77
JOB DESIGN
GOOD JOB DESIGN
78
JOB DESIGN
Continued
GOOD JOB DESIGN
EMPLOYEE
PREVENTS
Economic Loss, Loss in Earning Power, Loss in
Quality of Life, Pain Suffering
EMPLOYER
PREVENTS
Economic Loss, Loss in Expertise, Compensation
Costs, Damaged Goods Equipment
79
WORK STATION DESIGN
DESIGN CONSIDERATIONS
  • Design for the Range-of-Motion of the Worker
  • Design for Assessability
  • Design for the Field of Vision of the Worker
  • Design out Extreme Ranges-of-Motion
  • Reduce Force in Job Accomplishment
  • Reduce the Frequency of Motions Required
  • Reduce the Duration of a Specific Task
  • Design to Provide Adequate Support to Back, and
    Legs

80
WORK STATION DESIGN
Continued
DESIGN CONSIDERATIONS
  • Incorporate Adjustable Work Surfaces
  • Design Delivery Bins to Accommodate Various
    Heights
  • Design Delivery Bins to Accommodate Various
    Reaches
  • Design Work Platforms with Ranges-of-Movement
  • Incorporate the use of Mechanical or Powered
    Assists
  • Incorporate the use of Suspension Devices for
    Tools
  • Incorporate the use of Floor mats to Reduce Leg
    Trauma
  • Incorporate the use of Guards wherever possible

81
WORK STATION DESIGN
Continued
THE BOTTOM LINE
  • DO NOT DESIGN FOR THE AVERAGE!
  • DO NOT DESIGN FOR YOURSELF!
  • THE LARGE MUST BE ABLE TO FIT!
  • THE SMALL MUST BE ABLE TO REACH!
  • DESIGN FOR A RANGE!
  • DESIGN FOR ADJUSTABILITY!
  • DESIGN FOR PROTECTION!

82
WORK STATION DESIGN
Continued
WHAT ADDITIONAL DESIGN CONSIDERATIONS CAN YOU
THINK OF FOR WORK STATIONS?
83
TOOL DESIGN AND SELECTION
DESIGN CONSIDERATIONS
  • Consider the Gender and Age of Users.
  • The Specific Use of the Tool Is Critical.
  • Contact Manufactures for Their Assistance.
  • Make Informed Decisions Before You Buy.
  • Dont be Fooled by Misleading Advertising.
  • Any Other (than its intended) Use, Negates
    Possibly All Safety Benefits and May Prove to be
    Detrimental to a Safe Tool Selection Process.

84
TOOL DESIGN AND SELECTION
Continued
85
TOOL DESIGN AND SELECTION
Continued
  • TOOLS COME IN ENDLESS VARIETY, THE NEXT FEW
    SLIDES PROVIDE SOME CONSIDERATIONS TO THINK ABOUT.

86
TOOL DESIGN AND SELECTION
Continued
HANDLE CONSIDERATIONS
87
TOOL DESIGN AND SELECTION
Continued
HANDLE CONSIDERATIONS
88
TOOL DESIGN AND SELECTION
Continued
GUARDING CONSIDERATIONS
89
TOOL DESIGN AND SELECTION
Continued
FREE HAND CONSIDERATIONS
90
TOOL DESIGN AND SELECTION
Continued
STORAGE OF TOOL BETWEEN CYCLES
91
TOOL DESIGN AND SELECTION
Continued
POWER TOOLS
92
TOOL DESIGN AND SELECTION
Continued
POWER TOOLS
93
TOOL DESIGN AND SELECTION
Continued
POWER TOOLS
94
TOOL DESIGN AND SELECTION
Continued
POWER TOOLS
95
JOB SAFETY ANALYSISSummary
96
Job Safety Analysis
  • The breaking down into its component parts of any
    method or procedure to determine the hazards
    connected with each key step and the requirements
    for performing it safely.

97
Job Safety Analysis Priorities
  • New Jobs
  • Severity Potential
  • History of Disabling Injuries
  • Frequency of Accidents

98
Job Safety Analysis
  • Job means task
  • (Changing a tire not auto mechanic)
  • key steps
  • too detailed becomes cumbersome
  • not enough detail becomes useless

99
Break job down into key steps
AVOID
  • making the breakdown so detailed That an
    unnecessarily large number of steps results
  • making the job breakdown so general that basic
    steps are not recorded

100
Group Activity
  • Job Safety Analysis
  • Changing a Flat Tire on an Automobile

101
Key Steps (TOO MANY)Changing a Flat Tire
  • Pull off road
  • Put car in park
  • Set brake
  • Activate emergency flashers
  • Open door
  • Get out of car
  • Walk to trunk
  • Put key in lock
  • Open trunk
  • Remove jack
  • Remove Spare tire

102
Key Steps (NOT ENOUGH)Changing a Flat Tire
  • Park car
  • take off flat tire
  • put on spare tire
  • drive away

103
Key Job Steps JUST RIGHTChanging a Flat tire
  • Park car, set brake
  • remove jack tire from trunk
  • loosen lug nuts
  • jack up car
  • remove tire
  • set new tire
  • jack down car
  • tighten lug nuts
  • store tire jack

104
Hazards
  • Parking Car
  • Struck by Traffic
  • Removing tire jack
  • Back Strain
  • bang head on trunk
  • Loosen lug nuts
  • back/arm strain
  • slip fall
  • Jacking up car
  • car could fall off jack
  • Setting new tire
  • fingers pinched
  • back strain
  • Tighten nuts
  • back strain
  • slip fall

105
Work Observation
  • Select experienced worker(s) who will cooperate
    and participate in the JSA process.
  • Explain purpose of JSA.
  • Observe the employee performing the job and write
    down basic steps.
  • Completely describe each step.
  • Note deviations (Very Important!)

106
Identify Hazards and Potential Accidents
  • Search for Hazards
  • Produced by Work
  • Produced by Environment
  • Repeat job observation as many times as necessary
    to identify all hazards

107
Develop Solutions
  • Find a new way to do job
  • Change physical conditions that create hazards
  • Change the work procedure
  • Reduce frequency

108
New way to do job
  • Determine the work goal of the job, and then
    analyze the various ways of reaching this goal to
    see which way is safest.
  • Consider work saving tools and equipment.

109
Change in physical conditions
  • Tools, materials, equipment layout or location
  • Study change carefully for other benefits (costs,
    time savings)

110
Change in work procedures
  • What should the worker do to eliminate the
    hazard
  • How should it be done?
  • Document changes in detail

111
Reduce frequency
  • What can be done to reduce the frequency of the
    job??
  • Identify parts that cause frequent repairs -
    change
  • Reduce vibration save machine parts

112
What effects??
  • A job that has been redesigned may affect other
    jobs or work processes.
  • Check or re-observe the new process once it has
    been redesigned

113
Job Safety Analysis
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