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Global supplier of PCH products (approximately 75% of world-wide LMW) ... Details how the materials are to be presented, e.g. poster, CCTV, etc. ... – PowerPoint PPT presentation

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Learn more at: https://www.cpe.vt.edu
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Tags: and | cctv | decals | highway | johnson | signs

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1
The Only Constant in Life IS Change
  • Charles Souders, P.E.
  • October 6, 2008

2
Lititz Site
3
Lititz Facts
  • Site on 87 Acres
  • 1.2 Million Square Feet (490 Mfg 710 LLC)
  • Manufacturing Capability for a Wide Variety of
    Consumer Health and Pharmaceutical products
  • Co-located with the Lititz Logistics Center
  • Global supplier of PCH products (approximately
    75 of world-wide LMW)
  • Over 11 million gallons of alcohol consumed per
    year
  • 45 minutes from bottle receipt to pallet
  • 1500 pallets of product produced each day

4
Lititz Facts
  • ISO 14001 certified since 1997
  • Certified by Lloyds Register Quality Assurance
    (LRQA) one of the top two firms in the world for
    ISO certification/registration audits
  • First Pharmaceutical facility in US to be ISO
    certified
  • First facility to have no improvement or
    non-compliance notations on its ISO
    certification audit
  • Charter Member of the EPA Performance Track
  • EPA PT recognizes environmental performers
  • Voluntary program
  • Lititz Site has 5 environmental commitments for
    PT
  • Reduce solid waste
  • Reduce energy
  • Reduce wastewater discharges
  • 10 acres wetland restoration
  • Reduce nutrient runoff

5
EMS Challenges
  • Site formerly Pfizer sold to Johnson and Johnson
    December 2006
  • New EHS standards and practices to integrate
  • Product transfers in and out of site
  • Product volume losses
  • Plant organizational restructuring

6
Answering the Challenges
and Sustaining the EMS
  • Four main strategies we use to sustain the ISO
    14001 EMS system
  • Marketing and Communications
  • Audits
  • Goal Setting
  • Community

7
Answering the Challenges
and Sustaining the EMS
  • Marketing and Communications
  • Scripted plant communication plan
  • Details week by week topics
  • Details how the materials are to be presented,
    e.g. poster, CCTV, etc.
  • Details where materials are o be posted
  • Inescapable messaging
  • Goals
  • keep the message in front of people
  • Keep people talking
  • Signs, banners, decals, etc
  • First thing they see when coming into entrance,
    e.g. sandwich boards
  • Entrance into work areas, e.g. magnetic signs
  • Warehouse area, e.g. banners
  • Bathroom, e.g. decals Eye on Task, Mind on Task

8
Answering the Challenges
and Sustaining the EMS
  • Marketing and Communications
  • Sustainability reporting
  • Started for 2007 year
  • Helps to keep your eye on the ball
  • Transparency
  • Community input
  • Published and on JJ website

9
Answering the Challenges
and Sustaining the EMS
  • Auditing
  • Annual environmental compliance audit
  • 2 internal ISO system audits
  • Conducted by in house cross functional teams
  • Training by 3rd Party
  • Voluntary participation
  • Incentives for participation
  • Formal written reports issued
  • Reviewed w/Site Leadership Team
  • 2 Surveillance Audits
  • Conducted by Lloyds Register Quality Assurance
  • Formal written report reviewed w/Site Leadership
    Team

10
Answering the Challenges
and Sustaining the EMS
  • Goal Setting
  • Utilize resources at hand
  • Community oriented, e.g. Adopt A Highway
  • Help to make site more Lean, e.g. increase waste
    reclamation rate
  • Value added
  • Push the bar higher, e.g. increase purchase of
    electricity from renewable resources
  • Be Very careful as they must be achievable based
    upon available resources
  • Think out of the box, innovation, e.g.
    development of a new storm water BMP
  • Communications
  • Integrated into marketing plan

11
Answering the Challenges
and Sustaining the EMS
  • Community
  • Get involved and engage the Community, e.g.
  • Citizens Advisory Council (CAC)
  • Meets minimum 2X per year
  • Site reviews all its environmental metrics
  • Site reports on goals
  • Feedback from the CAC encouraged
  • Feedback incorporated as part of the site goal
    setting process
  • Support site environmental aspects that are of
    local significance, e.g.
  • Water
  • Watershed restoration support
  • Highway clean-ups
  • Groundwater recharge
  • Wellhead protection

12
Answering the Challenges
and Sustaining the EMS
  • Bottom line..
  • Engagement is the key!!!!!!!

13
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