Support

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Support for Manufacturing Operations and
Vision 2020
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• Vision 2020 and Manufacturing Operations
• Technology Vision 2020 The US Chemical Industry
• U.S. chemical companies must innovate and change
  to keep competitive in the global environment.
• An initiative to leverage resources through the
  collaborative efforts of industry, government,
  and academe and focus them on priority targets
  identified by the chemical industry.
• Developed in a joint effort by the following
  associationsACS, AIChE, CCR, SOCMA, ACC (CMA),
  DOE/OIT
• Web Site http//www.aiche.org/industry/vision202
  0/index.htm
• AIChE has thrust to increase relevance of
  offerings to Industry and has integrated its
  Vision 2020 activities under the umbrella of
  Manufacturing Operations

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Vision 2020 Focus Areas

• New Chemical Science Engineering Technology
• Chemical Science
• Chemical Synthesis
• Bioprocesses Biotechnology
• Materials Technology
• Enabling Technologies
• Process Science Engineering Technology(AIChE)
• Chemical Measurement
• Computational Technologies
• Supply Chain Management (AIChE)
• Information Systems
• Manufacturing Operations (AIChE)

New New
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• Vision 2020 and Manufacturing Operations
• AIChE Team Members
• Earl Beaver, BRIDGES to Sustainability
• George Liebermann, Xerox
• Ronald Mack, G D Searle
• John Oleson, OCI
• Peter Pujado, UOP
• Rex Reklaitis, Purdue
• Jo Rogers, AIChE
• Paul Scheihing, DOE/OIT, Chemicals
  Team Leader
• Steve Weiner, PNNL LCC Chair

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• Vision 2020 and Manufacturing Operations
• This afternoons agenda
• AIChE and Vision 2020 and Manufacturing and
  Operations - Jo
• A Retrospective of Vision 2020 and a View of the
  Future - Earl
• Chemical Industry Operations - John
• Wrap-up - Jo
• Please join us after the presentations for
  refreshments and an opportunity to chat with team
  members

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Support for Manufacturing Operations and
Vision 2020
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• WORKSHOPS ROADMAPS
• In support of Process Science and Engineering
  Technology
• Separations
• Membranes, Adsorption, Separative Reactors(1998)
• Distillation, Extraction, Crystallization(1998)
• Bioprocessing(1999)
• Ion Exchange Dilute Solutions(1999)
• Reaction Engineering(1999)
• Vision 2020 Next Steps (2000)

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• PUBLICATIONS
• In support of Process Science and Engineering
  Technology
• Vision 2020 2000 Separations Roadmap(1998,
  2000)
• on AIChE web as pdf file
• Emerging Separation and Separative Reaction
  Technologies(1999)
• available through AIChE, Amazon.com Barnes
  Noble.com
• Vision 2020 Reaction Engineering Roadmap (2001)
• will be published in Q1, 2001 and available as
  pdf file on AIChE web
• In support of Manufacturing and Operations
• Total Cost Assessment Methodology (2000)
• available through AIChE as hard-copy and
  spreadsheet version methodology
• on AIChE web as pdf file
• Pollution Prevention Methodology, Technologies
  and Practices (1999)
• Baseline Sustainability Metrics for Industry
• metrics and interim reports available through
  AIChEs web site
• Numerous CCPS publications
• CWRT Publications

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• PROJECTS
• In support of Manufacturing and Operations
• A Methodology for Combining the Principles of
  Inherent Safety and Pollution
• Prevention and Green Chemistry in the Design
  of Manufacturing Processes
• Benchmark Metrics for Industry
• Process Safety Incident Database (CCPS)
• Plant Equipment Reliability Database (CCPS)
• ProSmart Continuous Measurement of Process
  Safety Management (CCPS)

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• TRAINING CONTINUING EDUCATION
• In support of Manufacturing and Operations
• Plant Design Construction (13 courses)
• Plant Operations (6 courses)
• Environmental Protection (4 courses)
• Process Safety (22 courses)
• Management of Change (CCPS)
• COMMUNICATING THE MESSAGE
• In support of AIChE role in Vision 2020
• Washington Forum The Future of the Chemical
  Industry Technology Vision 2020,
• Chicago Annual Meeting, Nov. 13, 1996
• Reception and Briefing at Spring 1998 AIChE
  Meeting (New Orleans, LA)
• Reception and Briefing at Fall 1999 AIChE
  Meeting (Dallas, TX) on Manufacturing and
• Operations Technologies
• Vision 2020 talks at AIChE local sections
• Web Site

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The path forward for AIChE in support of Vision
2020 Manufacturing and Operations...
Operational Excellence Program
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Operational Excellence - Responding to Vision
2020

• Support the development of technologies and
  tools to help industrys
• needs for flexible, energy efficient, safe
  and environmentally-sound
• (i.e. more sustainable) manufacturing
  facilities.
• A resource for tools and information to help
  technical professionals (AIChE
• members and potential members) who develop,
  design and operate facilities
• and those charged with the continuous
  improvement of processes.
• Support industrys goals for operational
  excellence

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Potential AIChEs OE Activities

• Tools and Metrics for Sustainable Industry
  Improving operational excellence (energy savings
  and integration, fuel efficiency, productivity,
  reliability, supply chain improvement, waste
  minimization) and safety(inherently safer
  manufacturing) baseline metrics for industry
  practical targets for energy and material
  intensities.
• Best Practice Tools, Information Resources and
  Training Programs for ChEs in Industry and Plant
  Operators AIChE/ITA products and services
  packaged and disseminated through AIChE (call
  center, website, continuing education courses,
  topical conferences and workshops at AIChE
  meetings).
• Knowledge Advancement Raise awareness of
  emerging technologies supporting Vision 2020
  through Chemical Engineering Technology Operating
  Council, Programming and other OCs as
  appropriate.

Priority Topics Identified by AIChE Vision 2020
Team at June 7th 1999 Meeting
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Leveraging AIChEs Operational Excellence through
Partnerships
Supporting the U.S. Chemical industrys
Technology Vision 2020 in partnership with the
Department of Energys Industries of the Future
initiative
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DOE/OIT - Industries of the Future
Chemicals, Petroleum Refining, Forest Products,
Glass, Metal Casting, Steel, Mining
Agriculture DOE/OIT Portfolio -
BestPractices tools, software, case studies,
information and training
curriculum - IOF emerging technologies - DOE
market studies motor, steam and
CHP systems - DOE technology assessments
pinch studies, industrial heat
pumping, combustion
technologies, etc.
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AIChEs OE Partnership Concept and Relationships

• Strategic Direction by Vision 2020 Teams
• AIChE Vision 2020 and MO
• Team
• Chemical Industry
• Steering Group

• The Customers
• Industries employing ChEs
• AIChE members (50K)
• AIChEs ITA sponsors
• DOE/IOF plants and companies

AIChEs Operational Excellence Program

• Support
• DOE/OIT
• IOF teams
• IOF BestPractices, etc.
• Plant Outreach
• Project Support

• Support Coordination
• AIChE Staff and ITAs
• Meetings Topical Conferences
• Continuing Education
• Chemical Engineering Progress
• ITA activities (CWRT, CCPS, DIPPR)

Other Future Partners
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Benefits

• Benefits to AIChE
• Added-value to AIChEs Industry membership
  more tools and products to
• offer members in industry
• New program content for membership at National
  meetings and local
• sections
• .Plus Support from DOE
• Cost-share with Industry retired industry
  executive expenses.
• Cost-share with Industry on specific projects
  guided by AIChEs OE
• Partnership.
• Benefits to Vision 2020
• Filling a void by beginning to implement parts
  of the Manufacturing and
• Operations element of Vision 2020
• Clear and expanded role for AIChE in industrial
  relevance