Series F4P 14 DIN Process and Temperature Controllers

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Series F4P 1/4 DIN Process and Temperature
Controllers
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(No Transcript)
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Watlows Next Generation Styling
Series V4T 1/4 DIN Temperature Controller
Series F4P Temperature and Process Controller
Series 97 Matching 1/16 DIN Limit Controller
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F4P Focus Markets
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Furnaceand Oven

• Applications
• Heat Treating
• Kilns
• Autoclaves
• Foundry Metal Processing

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Electronic Components and Assembly

• Semiconductor processing equipment
• Electronic assembly equipment
• Test Equipment

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Packaging and Sealing

• Box Sealing
• Shrink Wrapping
• Blister Packing

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Other FocusIndustries

• Applications
• Analytical Instruments
• Pulp and paper processing
• Petrochemical processing

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Ease of Use
The most important selection factor following
quality and reliability when selecting a
temperature controller is ease of use.

Source1997 VDC Worldwide Market Report for
Industrial Electronic Temperature Controllers
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Enhanced Display and Keypad

• Control programming made easy through advanced
  technology
• Icons for international applications
• Read-at-a-glance process display
• Full message prompting of operation and setup

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F4 Operator Interface

• Primary process display
• Large 5-digit, 7-segment display
• 0.562 (14.3mm) display digit height
• F or C, degree, and decimal point indication
• Operations display
• 4 line X 20 characters per line
• High definition back lit LCD
• Wide viewing angle

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F4 Operator Interface

• 6 Operator interface keys
• Rubber key switch with tactile feel
• Four navigational keys
• Parameter and value selection
• i information key
• Toggle for help
• Dedicated Auto/Manual operation key

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F4 Operator Interface

• Discrete LED Indicators
• Control output indication
• Alarm active indication
• Communications activity
• Auto/Manual operation indication

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Advanced Hardware Features

• 20 MHz operation, 16-bit processor
• NEMA 4X, IP 65 sealed front panel
• Shallow 4 (101mm) overall case depth
• FLASH memory for field software update

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F4 Industrial Design Features

• High strength injection molded case
• 3.85 (97.8mm) behind panel depth
• Ergonomic design styling
• Compatible with Series 96 97 limit
• NEMA 4X, IP 65 front panel seal
• Convenient 4 screw installation brackets

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F4 Industrial Design Features

• Touch safe wiring termination
• Removable for wiring convenience
• Accepts 12 to 22 gauge wires
• Positive latching feature
• Connection integrity
• Withstands equipment vibration

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Loaded With Standard Hardware Features

• 3 universal analog inputs (2 3 optional)
• TC, RTD, process (no DIP switches)
• 4 digital inputs (standard)
• Control functions
• Contact closure or DC voltage

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Modular Hardware Inputs and Outputs

• Field replaceable input and output modules
• Dual control outputs
• Reverse/Direct or Off
• Linear or time proportioned
• Switched dc/open collector, SSR, process
• Alarms (2 standard)
• Process, deviation, rate
• 2 A mechanical relays

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Leading the Way in Communications

• Serial communications standard
• EIA 232 EIA 485 hardware interfaces
• MODBUS protocol
• 9600 and 19,200 baud
• Allows in field software updates

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Hardware Features

• Retransmit outputs
• 2 optional
• Current or voltage
• Process, set points, power
• Universal power supply
• 85 to 265 vac/vdc, 50 to 60 hz
• Optional 24 to 28 vac/vdc

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Performance Specifications

• Operating range
• 0 to 65C
• Calibration accuracy
• 0.1 of span, /- LSD (whole digit)
• Sensor update rate
• 20 Hz, 50 ms, Input 1
• 10 Hz, 100 ms, Input 2 and Input 3

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F4 Hardware Architecture
Input to Output Isolation Minimum 500
Vac/Vdc between blocks
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Agency Approvals

• UL, c-UL 916 listed
• User replaceable input and output modules
• European CE conformity
• EN 50082-2, immunity standard
• EN 50081-2, emission standard
• EN 61010-1 low-voltage directive, safety
• NEMA 4X, IP 65 front panel seal

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Software Architecture
Main Page
Operations Page
Setup Page
Factory Page
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Software Architecture

• Guided setup programming
• Guided configuration
• Presents a sequence of parameter choices needed
  to complete a functional configuration
• Full unabbreviated text
• Uses full text messages, not cryptic parameter
  and configuration names

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Software Operation

• Context sensitive help

Toggle the Information key
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Process Value Bargraph Displays

• View both
• Output 1A and 1B in graphical format

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Programming A User-Named Alarm

• Select first line to change

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Programming A User-Named Alarm
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Programming A User-Named Alarm
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Programming A User-Named Alarm

• Select alarm on Output 1

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Programming A User-Named Alarm
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Programming A User-Named Alarm
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Programming A User-Named Alarm

• Enter VENT OPEN to name output

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Programming A User-Named Alarm

• Save change, output naming complete

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Programming A User-Named Alarm

• Return to normal operations display with Vent
  Open status displayed

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F4 Software Architecture

• Function naming
• Optional, up to 10 characters
• Better operator recognition

Enter Alarm Name Alarm 1 Adjusts
Character Selects Character
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F4 Software Architecture

• Pop up verification displays
• Lets the user know when the F4 software is
  storing changes in Non Volatile Memory

Save Setup Changes or restore Values?
Restore Save
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F4 Software Architecture
Main Page____ Go to Operations Go to Setup Go to
Factory
Main Page

• Display key control parameters
• Up to 16 customer programmable control parameters
• Set points, alarms, errors, power
• Inner loop set point (cascade control)
• Bar graphs/set point and process
• Gateway to controller configuration

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F4 Software Architecture
Operations Page
Main Page____ gtGo to Operations Go to Setup Go to
Factory

• Auto tune PID control parameter values
• Edit PID crossover points
• Digital set points
• Alarm set points

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F4 Software Architecture
Setup Page
Main Page____ Go to Operations gtGo to Setup Go to
Factory

• Controller functional configuration
• System settings
• PID units, F or C, auto tune SP,
• sensor failure, open loop, transfer power levels
• Inputs analog and digital
• Outputs control, alarm, communications,
  retransmit
• Custom main page selections

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F4 Software Architecture
Factory Page
Main Page____ Go to Operations Go to Setup gtGo to
Factory

• Set lockout
• Change password
• Diagnostics
• Date code, software revisions, etc.
• Calibration data

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F4 Temperature/Process Standard Operation

• Open or closed loop operation
• Automatic, closed loop control
• Control action responds to differences in set
  point value
• and process value
• Manual, open loop operation
• Control actions responds to manual changes to the
  controller output power levels.

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F4 Temperature/Process Standard Operation

• Five heat cool PID sets
• Four crossover points programmable in the
  operations menu
• Crossover based on set point or process value

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F4 Temperature/Process Standard Operation

• Auto/manual control operation
• Manual to auto transition
• Based on the last set point
• Based on set point tracking (reverse bumpless)
• Auto to manual operation
• System menu choices for heat/cool transfer power
  levels

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F4 Temperature/Process Standard Operation

• Single or multi-point offset feature
• Single-point
• Linear across entire operating span
• Multi-point (10 points and offset values)
• Points can be positioned anywhere over the entire
  operating span -19999 to 30000
• Offset values are /- 1000 units/degrees
• Offset values are linearly interpolated between
  points

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F4 Temperature/Process Standard Operation

• Digital set point feature
• Four namable set points
• Activated via the four digital inputs
• Set point values are entered in the operations
  menu
• Set point name and value appear on the main page
• Values can not be adjusted from the main page
• Digital set points have priority over local set
  point

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F4 Temperature/Process Standard Operation

• Additional features
• Process outputs
• Duplex
• 4 to 20 mA, 20 to 4 mA
• Ramp to set point
• Ramp on start up/ramp on set point
• Square root input linearization

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F4 Temperature/Process Standard Operation

• Additional features
• Custom messages
• 4 user definable up to 50 characters
• Activated by digital inputs
• Displayed in main page
• Tuning feature
• Auto tune for heat only, cool only or heat and
  cool

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F4 Temperature/Process Standard Operation
Main Page

• Displayable options
• Local or digital (namable) set point
• Bar graphs
• Set point, process value, output power value
• Tune status, active PID set
• Digital input status

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Creating a Part Number
Temperature/Process Controller
F4P X - X X X A - X X X X
RG Displays Custom Options
Power Supply
Output 1A
Language Option
Output 1B
English, German Spanish, French
Control Operation (Standard or Enhanced)
Auxiliary Retransmit
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F4P Feature Summary

• F4P single channel
• Single channel PID controller
• 1 universal analog input
• 4 digital event inputs
• EIA232/485 comms
• 2 alarm outputs

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Reasons to Buy

• Usability
• High definition display
• Information key
• Guided set Up and programming

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Reasons to Buy

• Reliability
• ISO 9001 manufacturing
• Three year warranty

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Reasons to Buy

• Performance
• Control accuracy
• Extensive feature set
• Exhaustive life qualification testing
• Availability
• 4 day lead-time

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Reasons to Buy

• Support
• Local sales specialists
• Applications engineering support
• Rapid field returns department

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Series F4P 1/4 DIN Process and Temperature
Controllers