AUTOCOOL

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AUTOCOOL

• Hamdy Sanad

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OUR EXPERIENCE INSME DEVELOPMENT
THROUGHTECHNOLOGY QUALITYBYTHE SUPPORT OF
RTOS
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• INTRODUCTION
• 1-1 OUR COMPANY
• NAME AUTOCOOL
• LOCATION 10TH OF RAMADAN CITY.
• PRODUCTS
• AUTO AIR CONDITIONERS.
• AUTO HEAT EXCHANGERS CONDENSERS
  EVAPORATORS / HEATERS RADIATORS.
• REFRIGERANT HOSES PIPES.
• BUS COOLERS.

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• CERTIFICATIONS
• ISO 9002 SINCE 1996
• QS 9000 SINCE 1999
• ISO 14001 SINCE 2001
• ISO 9001 SINCE 2001
• ISO /TS 16949 EXPECTED 2005.
• NO OF EMPLOYEES122
• GROSS FIXED ASSETS12,197 000 LE
• SALES 50.000.000 LE

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• PRODUCTION LINES
• A/C ASSEMBLY LINES.
• HOSE MANUFACTURING LINE
• FIN TUBE HEAT EXCHANGER LINE
• MULTI FLOW, ALUMINIUM BRAZED HEAT EXCHANGERS
  LINE.
• SHEET METAL LINE.
• WIRE HARNESS LINE.
• MACHINE TOOLS SHOP.
• TESTING EQUIPMENT
• HELIUM LEAK TESTING SYSTEM.
• CONDENSER VIBRATION TESTING.
• CONDENSER PRESSURE CYCLE TESTING.
• RADIATOR VIBRATION TESTING.
• RADIATOR PRESSURE CYCLE TESTING.
• THERMAL PERFORMANCE TESTING.

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• 1-2 SUPPORTING RTOS
• 1- NAME CAPSCU
• CENTRE FOR ADVANCEMENT OF POST-GRADUATE
  STUDIES RESEARCH IN ENGINEERING SCIENCES
• FACULTY OF ENGINEERING/CAIRO UNIVERSITY.
• 2- NATIONAL INSTITUTE FOR STANDARDS(NIS)
• MINISTRY OF SCIENTIFIC RESEARCH.

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• SUPPORTING PROJECTS
• DESIGN MANUFACTURING OF PRODUCTION EQUIPMENT
• CONTINUOUS AQUEOUS CLEANING LINE
• SPRAY JET WASHING.
• HOT / DETERGENT WASHING.
• STAINLESS STEEL ROD BELT /DIFFERENT SPEEDS
• LINE COMPONENTS
• HOT CLEANING.
• BLOW OFF.
• HOT RINSING.
• BLOW-OFF.
• DRYING.
• CLEANED PRODUCTS
• HEAT EXCHANGERS.
• ALUMINUM COMPONENTS.

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• 2.ALUMINUM FLAT MICRO TUBES FLATENING,
  CALIBRATION CUTTING M/C
• INPUT MATERIAL
• MULTI PORT ALUMINUM FLAT MICRO
  TUBES (A 3104 H14)
• DIMENSIONS
• 16-22 0.07 MM WIDTH.
• 1.6-2.2 0.07 MM THICK IN COIL FORM.
• OUTPUT MATERIAL
• DIMENSIONS
• 16-22 0.03 MM WIDTH
• 1.6-2.2 0.03 MM THICK
• 300-800 0.50 MM LENGTH.

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• 3-ALUMINUM FIN SLITTING M/C
• INPUT MATERIAL
• ALLOY A 3003 H14
• DIMENSIONS
• 0.08 0.20 MM THICK
• 500-600 WIDTH IN COIL FORM.
• OUTPUT
• DIMENSIONS
• 0.08 0.20 MM THICK
• 16 32 WIDTH IN COIL FORM.

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• DESIGN MANUFACTURING OF TESTING EQUIPMENT
• 1. THERMAL LAB
• THERMAL PERFORMANCE OF
• CONDENSERS
• -HEAT REMOVAL KCAL / HR
• -AIR ?P MM AQ
• -R 134A ?P KGF/CM²
• EVAPORATORS -COOLING CAPACITY KCAL
  / HR
• - AIR ?P MM AQ
• - R 134A ?P KGF/CM²
• RADIATORS HEATERS - HEAT DISSIPATION
  /CAPACITY KCAL/ HR
• - AIR ?P
  KG/ CM²

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• 2. A/C condenser pressure Cycle Testing
• Duration 30 000 Cycles
• Pressure change 0 30 Kgf / cm²
• Frequency 35 Cycles / minute.
• 3. A/C condenser vibration Testing
• Vertical 750 000 Cycles
• Acceleration 3G
• Longitudinal 575000 Cycles
• Acceleration 2G
• Lateral 210 000 Cycles
• Acceleration 2G

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• 4. Radiator pressure Cycle Testing
• Duration 50 000 Cycles
• P/change 0-1.49 Kgf/ cm²
• Frequency 2 Cycles / min.
• Temperature 115.4 2 ºc
• Solution 80/20 Ethylene /water.
• 5. Radiator Vibration testing
• Duration 100 Hours
• Pressure 1.27 Kg/ cm²
• T Ambient
• Frequency 15 Cycles/s

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• III. PREPARATION OF DESIGN MANUALS
• COMPUTER PROGRAMS FOR
• P.F. CONDENSERS.
• FIN TUBE CONDENSERS.
• ALUM. BRAZED EVAPORATORS.
• FIN TUBE EVAPORATORS.
• ALUM. BRAZED RADIATORS
• FIN TUBE RADIATORS.
• MATCHING OF A/C COMPONENT.
• MATCH 11
• MATCH 12
• MATCH 21
• MATCH 22
• TRAINING OF ENGINEERS TO UNDERTAKE FUTURE DESIGN
  WORK.

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• LOCAL MARKETING STRATEGY SALES PLANNING.
• ASSESSMENT OF COMPANY CAPABILITIES.
• MARKET RESEARCH.
• SALES MARKETING STRATEGY.
• SALES PLANS FOR ALL PRODUCTS ALL MARKET
  SEGMENTS.
• PRICING POLICY.
• STRUCTURING OF MARKETING SALES FUNCTIONS.
• V. CALIBRATION OF TOOLS, GAUGES,
  THERMOCOUPLES, INSPECTION DEVICES INSTRUMENTS.