BING ASSEMBLY SYSTEMS GMT 900 Tier 2 PPAP Guidelines

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GuardianTier 2 PPAP Guidelines
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• All submissions shall follow AIAG 4TH Edition
  PPAP Submission guidelines with some exceptions.
• Customer Specific Requirements-Dependent upon end
  customer

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• Table of contents
• In AIAG format

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• Design records Guardian approved print is
  required.
• Engineering Change Documents - Required
• Customer Engineering Approval- Not Required
• Design FMEA Required- AIAG Current Edition
• Process Flow Required AIAG Current Edition
• Process FMEA Required -AIAG Current Edition

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• Dimensional results-
• A ballooned print identifying points
  inspected must be provided.
• A CMM roadmap is acceptable for CMM checks.

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• All Engineering Specifications on the print
  must be provided along with the test data
  verifying acceptability to the spec.
• Material certifications must be provided for
  ALL components including, base material,
  coatings, grease, wires, tape, etc. Certs must
  be from PPAP submitted material, current and
  dated.
• All IMDS/MSDS information is to be included
  and submitted to IMDS site 9949.

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• Initial Process Study-A summary with supporting
  charts and documentation should be included
• MSA Results Required In AIAG Current Edition
• Qualified Laboratory Results-ISO/TS Certification
• Control Plan-Required
• PSW-Required-Must be filled out completely! Run
  _at_ Rate (GP-9) must have supporting documentation
  in AIAG Current Edition

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• Appearance Approval Report-Required for A
  surface parts
• Bulk Material Requirements Where applicable -
• Sample Product Required must be from PPAP
  submission trial runs and retained at the
  supplier location with PPAP documentation
• Master Sample Required - Must be retained at
  Supplier
• Checking Aids Required- IF you have any part
  specific gauges and must include gauge
  certification.
• Record of Compliance with Customer-Specific
  Requirements -

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• Team Feasibility Required AIAG Current Edition

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• Must include all AIAG Current Edition A1 through
  A8 forms

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• All pre-production and initial job launch
  components must have GP-12 inspection. A review
  of the GP-12 inspection process may be requested.
• A separate APQP file must be obtained prior to
  PPAP and include the following documents.

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GuardianTier 2 SuppliersThank You!