Activities to Conduct during Plant Performance Testing (1)

1
Activities to Conduct during Plant Performance
Testing
Plant performance testing involves several
critical inspections and activities. This blog
covers the activities that are conducted while
executing plant performance testing services on
an industrial facility or plant. Instrumentation
Installation The installation of high-precision
instrumentation at the test site is one of the
operations necessary to execute plant
performance testing. This instrumentation will
only be in place for a limited time. The
business doing the test will arrive on-site with
the necessary tools and staff to finish the
instrumentation installation. The plant
performance testing service specialists usually
arrive on site 5 to 10 days before the scheduled
testing day. This is dependent on the service's
scope. It's also possible that the precision
instrumentation required for testing will be
installed well ahead of the scheduled
performance testing date. Even if we prepare for
every potential unforeseen circumstance. For
example, some of the equipment's installation
locations may be difficult to reach, or the
instrument's intended
2

• installation position may have been destroyed
  during commissioning (i.e. a thermowell or a
  pressure tap)
• An experienced plant performance testing engineer
  will need to assess the impact on test accuracy
  and address the lack of this measurement or
  alternatives with the other parties involved in
  the test.
• Site Activities
• Prior to executing plant performance testing
  services, all parties involved should coordinate
  their efforts. The major points on which you
  should agree will be.
• The current state of the testing preparations
• Each party will be in charge of its own
  activities.
• The test execution schedule is expected to be
  completed on time.
• Any conceivable variations from the testing
  technique should be discussed.
• Agree on on-site support for the performance test
  days and nights.
• Data collecting from the following sources is one
  of the actions to complete before the test.
• Permanent Instrumentation
• High Precision Instrumentation
• Manual Data Collection

3

• Conducting a Plant Performance Testing Services
• During a performance test, the test coordinator
  will be the conducting party. The first step is
  to determine when the test will begin. There
  should be confirmation of being ready to conduct
  the official test at least 3 hours prior to the
  commencement of testing. Instrumentation,
  process preparations, conditions to meet the
  stability requirements, and people support
  coordination are all factors to consider.
• It's critical to keep track of the following
  during the test
• Thermal stability of a power plant as determined
  by a site-specific performance test process and
  an equivalent testing code.
• Data collection from Distribution Control System
  (DCS), Process information (PI), and Temporary
  Manual Data Collection and Instrumentation
• Walk down to see if there are any steam or water
  leaks that may be avoided.
• Isolation of the power plant cycle.
• Obtaining fuel samples
• All parties should meet at the given time for the
  test to be completed and agree that the testing
  can be officially accepted. After then, the site
  coordinator should transmit the information to
  all parties involved.
• After Plant Performance Testing
• Before removing the temporary testing equipment,
  a preliminary findings report will be generated
  and discussed when the actual test is done. All
  of the fuel samples will be packaged and ready
  to ship to the lab. The contractual fuel analysis
  will be used to generate the preliminary
  results.
• The plant performance testing service team will
  then demobilise from the site and return to the
  office to finish the official power plant
  performance testing report.

References https//www.saromglobal.com/plant-perf
ormance-testing/ Sarom Global HQ Australia,
supporting EMEA (Europe, Middle East, Africa),
Asia Pacific, Americas. https//www.saromglobal.co
m/ info_at_saromglobal.com 61283175089
4
(No Transcript)