Title: Short Circuit Current Ratings
1(No Transcript)
22005 National Electrical Code Changes Affecting
Overcurrent Protection
3409 New Article 409 Industrial Control
Panels 409.110 SCCR Marking for Industrial
Control Panels 430.8 SCCR Marking on
Motor Controllers 670.3(A) Industrial
Machinery SCCR Marking 440.4(B) HVAC Short
Circuit Current Rating (SCCR) Marking 230.82(3)
SCCR Marking on Meter Disconnects 100
Definition for Coordination (selective) 700.27
Selective Coordination Emergency
Systems 701.18 Selective Coordination
Legally Required Standby Sys. 517.26
Selective Coordination Healthcare Essential
Circuits 240.86(A) Existing Facilities
Series Rating Engineering Method 100
Definition for Supplementary OCPD 240.5(B)
Appliance and Extension Cord Protection 240.60(D)
Renewable Fuses Replacement ONLY 410.73(G)
Disconnecting Means Electric Discharge
Lighting 430.52(C)(6) Self Protected Comb. Ctrl
1 Pole Interrupting Capacity 430.83(E) Motor
Controllers Slash Voltage Requirement
4Summary of Changes RequiringMarked Short Circuit
Current Rating
- 409 New Article 409 Industrial
Control Panels - 409.110 Marked on Industrial Control
Panels - 430.8 Marked on Motor Controllers
- 440.4(B) Marked on HVAC
- Greater than 60A Non Residential
- 670.3 Marked on Industrial Machinery
- 230.83(3) Marked on Meter Disconnect
Switches
5Industrial Control Panels
62002 NEC and Before
- Required marking for interrupting rating of main
Overcurrent Protective Device on Industrial
machinery (670.3) - Industrial control panels, HVAC control panels,
motor controllers, and meter disconnects were not
required to be marked with SCCR
7Now - 2005 NEC
- Required to be marked with short circuit current
rating - Components
- Motor Controllers
- Meter Disconnects
- Assembly
- Industrial Control Panels
- Industrial Machinery Electrical Panels
- HVAC Panels above 60A non-residential
8WHY????
9Short Circuit Current Ratings (SCCR)
- What is a Short Circuit Current Rating?
-
- The maximum short circuit current a component,
assembly or equipment can safely withstand when
protected by a specific overcurrent protective
device, or for a specified time interval - SCCR pertains to protection of components,
multiple component assemblies or entire control
panels
10Short Circuit Current Ratings
Short Circuit Current Rating is not the same as
Interrupting Rating
-
- Interrupting Rating Maximum available current a
fuse or circuit breaker can safely interrupt
under standard test conditions - Interrupting Rating only pertains to the
overcurrent protective device
Class H Fuses 10kAIR
-
- Adequate Interrupting Ratings do not ensure
protection of circuit components, assemblies or
equipment
50,000A Fault Inadequate Interrupting Rating
11Marked Short Circuit Current Ratings
- Why are Marked Short Circuit Current Ratings
Important? - Needed to ensure compliance with NEC 110.10
- Helps to eliminate hazards where components and
equipment are applied above their ratings - Simplifies inspection approval process
12Marked Short Circuit Current Ratings
- Component Marking Requirements
- Short Circuit Current Rating may be established
during testing as part of the listing and
labeling process for individual components or
multiple component assemblies
13Meter DisconnectsMarked Short Circuit Current
Rating
- 230.82(3) Equipment Connected to the Supply
Side of Service Disconnect. - Only the following equipment shall be permitted
to be connected to the supply side of the service
disconnecting means - (3) Meter disconnect switches nominally rated not
in excess of 600 volts that have a short-circuit
current rating equal to or greater than the
available short circuit current, provided all
metal housings and service enclosures are
grounded. -
14230.82(3) Meter DisconnectsMarked Short Circuit
Current Ratings
- Meter Disconnect Switches
- Must have a marked short circuit current rating
equal to or greater than the available short
circuit currents - Typically achieved by
a fused disconnect
utilizing current-limiting
fuses
15430.8 Motor ControllersMarked Short Circuit
Current Ratings
- 430.8 Motor Controllers
- A controller shall be marked with the
manufacturers name or identification, the
voltage, the current or horsepower rating, the
short-circuit current rating, and such other
necessary data to properly indicate the
applications for which it is suitable.
16430.8 Motor Controllers Marked Short Circuit
Current Ratings
- Exceptions where the Short Circuit Current
Rating is not required on the controller - 1/8HP or less motors which are normally left
running and constructed not to be damaged by
overloads - 1/3HP or less portable motors where the
controller is the attachment plug and receptacle - The rating is marked elsewhere on an assembly
- The assembly into which the controller is to be
installed is marked with a rating - Controller is rated 2HP or less at 300V or less
and is listed exclusively for general purpose
branch circuits
17Motor ControllersMarked Short Circuit Current
Ratings
- UL 508 has
- Standard fault current test
- An optional high available fault current test
- Optional Type 2 no damage, high available
fault current (UL 508E) - Standard level
- 5kA for 0 - 50HP ratings
- 10kA for 51 - 200HP ratings, etc.
- Current limiting fuses are often used in the
optional high-available fault current tests
and Type 2 no damage tests to achieve high
short circuit current ratings
18Marked Short Circuit Current Ratings
- Motor Controller Label Example (from an
80A, 40HP rated controller)
19Marked Short Circuit Current Ratings
- Equipment Marking Requirements
- Short Circuit Current Rating can be established
during testing as part of the Listing and
Labeling process - Where testing is not feasible, Short Circuit
Current Ratings can be determined using approved
engineering methods
20Marked Short Circuit Current Ratings
- 409.110 Industrial Control Panels Marking.
- An industrial control panel shall be marked with
the following information that is plainly visible
after installation - (3) Short-circuit current rating of the
industrial control panel based on one of the
following - a. Short-circuit current rating of a listed and
labeled assembly - b. Short-circuit current rating established
utilizing an approved method - FPN UL 508A-2001, Supplement SB, is an example
of an approved method
21Industrial Control Panels Now Marked with Short
Circuit Current Rating
22Marked Short Circuit Current Ratings
- 670.3 Industrial Machine Nameplate Data.
- (A) Permanent Nameplate. shall be attached to
the control equipment enclosure or machine and
shall be plainly visible after installation. The
nameplate shall include the following
information - (4) Short-circuit current rating of the
industrial control panel based on one of the
following - a. Short-circuit current rating of a listed
and labeled assembly - b. Short-circuit current rating established
utilizing an approved method - FPN UL 508A-2001, Supplement SB, is an example
of an approved method
23Marked Short Circuit Current Ratings
Example Industrial Machinery Control Panel Label
Short Circuit Current Rating
100,000 Amperes RMS
24Marked Short Circuit Current Ratings
- 440.4(B) Marking on Hermetic Refrigerant
Motor-Compressors and Equipment -
- (B) Multimotor and Combination-Load Equipment.
- Multimotor and combination-load equipment shall
be provided with a visible nameplate marked with
the makers name, the rating in volts, frequency
and number of phases, minimum supply circuit
conductor ampacity, the maximum rating of the
branch-circuit short-circuit and ground-fault
protective device, and the short-circuit current
rating of the motor controllers or industrial
control panel.
25Marked Short Circuit Current Ratings
- Combination Load and Multimotor HVAC and
Refrigeration Equipment - Exceptions
- Equipment used in one and two family dwellings
- Cord-and-attachment-plug connected equipment
- Equipment supplied by a branch circuit protected
at 60A or less
26Marked Short Circuit Current Ratings
Example of HVAC Label
HVAC Control Panel
Serial Number
HVDB708429521
Current
72 Amperes
Min Circuit Ampacity
90 Amperes
Max Fuse Size
125 Ampere
Voltage
460 - 480 volts
Phase Freq..
3ph., 60 Hz
Short Circuit Current Rating
40,000 Amperes RMS
Short Circuit Current Rating
40,000 Amperes RMS
HVAC Equipment, Inc. Anytown, USA
27Ensuring Compliance
- For equipment requiring Marked Short Circuit
Current Ratings - Engineer provides
- Available short circuit currents at each
installation point - Short circuit current rating of each piece of
equipment or panel - During site inspection, inspector compares actual
marked short circuit current ratings to the
submitted data planned SCCRs and available short
circuit currents
28Ensuring Compliance
- This method requires proper engineering and
analysis by the design engineers and proper
review by inspectors.
29Ensuring Compliance Simple CheckFor Short
Circuit Current Rating
- Determine the maximum, worst case short circuit
current available at the terminals of the supply
transformer - Verify that all required equipment is marked with
a short circuit current rating sufficient for
this maximum, worst case available current - If SCCRs are sufficient installation approved.
If this SCCRs insufficient by this quick check
method, a detailed analysis may be required
30Achieving High Short Circuit Current Ratings
- High Short Circuit Current Ratings Make Equipment
and Controllers - Easier to specify and install for compliance
- More flexible can be moved from location to
location safely
31Achieving High Short Circuit Current Ratings
- Current Limiting Fuses
- Reduce fault energy
- Can be used to achieve high short circuit current
ratings for motor controllers, assemblies of
multiple components, disconnects, and industrial
control panels
32Regulatory - 2005 NEC ChangesMarked Short
Circuit Current Ratings
Before
Now Marked
200 kA SCCR
Current Rating
Short Circuit Current Rating
200 kA
400A Class J Fuse Disconnect Listed 200,000A SCCR
Fuses
and
Power Distribution Block Listed 200,000A SCCR
Protected by 400A Class J Fuses
Disc
PDB
Branch circuits with current limiting fuses,
contactors and overloads Listed 200,000A SCCR
33Marked Short Circuit Current Ratings
- Summary The 2005 NEC now requires short circuit
current ratings to be marked on - Meter Disconnect Switches
- Motor Controllers
- Industrial Control Panels
- Industrial Control Panels for Industrial
Machinery - Combination Load and Multimotor HVAC and
Refrigeration Equipment
34Summary of Changes Selective Coordination of
Overcurrent Protective Devices
- 100 Definition Coordination Selective
- 700.27 Required for Emergency Systems
- 701.18 Required for Legally Required
Standby Systems - 517.26 Required for Essential Electrical
Standby Systems
35Selective Coordination
- 2005 NEC New Article 100 Definition
- Coordination (Selective)
- Localization of an overcurrent condition to
restrict outages to the circuit or equipment
affected, accomplished by the choice of
overcurrent protective devices and their ratings
or settings.
36What is Selective Coordination?
- Selective coordination
- Isolates an overloaded or faulted circuit
- Only the nearest upstream
overcurrent protective
device opens - Why is it required?
- Vital for critical systems
- Increase system reliability
OPENS
Fault
NOT AFFECTED
37Selective Coordination Avoids Blackouts
- Lacking
- Selective Coordination
With Selective Coordination
38Selective Coordination Requirements
- Articles affected
- 700 Emergency Systems
- 701 Legally Required Standby Systems
- 517 Health Care Facilities
39Selective Coordination Requirements
- Other supporting requirements
- 700.4 Maintenance and Testing Requirements
- 700.9(B) Emergency circuits separated from normal
supply circuits - 700.9(C) Wiring specifically located to minimize
system hazards - 700.16 Failure of one component must not result
in a condition where a means of egress will be in
total darkness
40Selective Coordination Requirements
- 700.27 Coordination.
- Emergency system(s) overcurrent devices shall
be selectively coordinated with all supply side
overcurrent protective devices.
41Emergency Systems
- Required in places of assembly or where panic
control is needed - Hotels, theaters, sports arenas, health care
facilities and similar institutions - Provide power for
- Ventilation, fire detection, alarm systems,
elevators, fire pumps, public safety
communications, and continuous processes
42Selective Coordination Requirements
- 701.18 Coordination.
- Legally required standby system(s) overcurrent
devices shall be selectively coordinated with all
supply side overcurrent protective devices.
43Legally Required Standby Systems
- Supply power to selected loads when normal source
fails - Serve loads to
- Heating and refrigeration, communications,
ventilation and smoke removal, sewage disposal,
lighting systems, and continuous processes
44Selective Coordination Requirements
- 517.26 Application of Other Articles. The
essential electrical system shall meet the
requirements of Article 700, except as amended by
Article 517. - Article 517 covers health care facilities
- Selective coordination required in essential
electrical systems - There are no amendments in Article 517
concerning selective coordination of overcurrent
protective devices
45Essential Electrical Systems
- In health care facilities
- Designed to ensure service to lighting and power
in critical areas - Essential systems include
- Critical branch, life safety branch, and
equipment systems essential for life safety
46Objectives For These Important Circuits
- Keep loads powered in the event of loss of normal
power - Ensure system uptime
- Ensure safety to human life in an emergency
- Reduce the probability of faults
- Provide reliable operation
- Minimize the effects of an outage
- Selective coordination requirements fit well with
these objectives
47Selective Coordination Normal Supply
Emergency Source
Normal Source
ATS
N
E
48Selective Coordination Normal Supply
Emergency Source
Normal Source
Unnecessary Feeder Outage
ATS
N
E
Opens
Not Affected
Unnecessary Power Loss
Fault X1
49Selective Coordination Normal Supply
Without
Emergency Source
Normal Source
Unnecessary Main Outage
Blackouts Possible!
ATS
N
E
Opens
Not Affected
Unnecessary Power Loss
Fault X1
50Selective Coordination Normal Supply
Without
With
Emergency Source
Emergency Source
Normal Source
Normal Source
Blackouts Possible!
ATS
ATS
N
E
N
E
Opens
Not Affected
Unnecessary Power Loss
Fault X1
51Selective Coordination Normal Supply
Without
With
Emergency Source
Emergency Source
Normal Source
Normal Source
Blackouts Prevented!
Blackouts Possible!
ATS
ATS
N
E
N
E
Isolated to Branch Only
Opens
Not Affected
Unnecessary Power Loss
Fault X1
Fault X1
52Selective Coordination Emergency Supply
Emergency Source
Normal Source
ATS
N
E
53Selective Coordination Emergency Supply
Emergency Source
Normal Source
Unnecessary Feeder Outage
ATS
N
E
Opens
Not Affected
Unnecessary Power Loss
Fault X1
54Selective Coordination Emergency Supply
Without
Emergency Source
Normal Source
Unnecessary Outage Entire Emergency Source
Blackouts Possible!
ATS
N
E
Opens
Not Affected
Unnecessary Power Loss
Fault X1
55Selective Coordination Emergency Supply
Without
Emergency Source
Emergency Source
Normal Source
Normal Source
Blackouts Possible!
ATS
ATS
N
E
N
E
Opens
Not Affected
Unnecessary Power Loss
Fault X1
56Selective Coordination Emergency Supply
Without
With
Emergency Source
Emergency Source
Normal Source
Normal Source
Blackouts Prevented!
Blackouts Possible!
ATS
ATS
N
E
N
E
Isolated to Branch Only
Opens
Not Affected
Unnecessary Power Loss
Fault X1
Fault X1
57Selective CoordinationEnsuring Compliance
- Requires proper engineering, specification and
installation - Designer must provide proper documentation of
coordination - Site inspection should verify correct devices are
installed per plans to achieve coordination
58What must to be considered?
59Selective Coordination - Fuses
Short Circuit Region Selectivity Ratio Guide
(based on I2T)
Loadside fuse must clear prior to lineside fuse
melting
60Selective Coordination
- Fuses
- Published selectivity ratios
- Short circuit study unnecessary
61Selective Coordination - Fuses
Circuit Selectively Coordinated
Loadside Fuse
Low Peak KRP-C-800SP
Lineside Fuse
Low Peak LPJ-100SP
Low Peak LPS-RK-20SP
800/100 81 only 21 needed Selective
Coordination achieved
Overloads or faults of any level up to 300,000A
100/20 51 only 21 needed Selective
Coordination achieved
62Selective Coordination Circuit Breakers
- Circuit Breakers
- Depends on characteristics and settings
- Difficult to achieve
- May be higher cost
- Full short circuit study is necessary
- Proper analysis and interpretation a must
63Selective Coordination Circuit Breakers
- 90A 400A
- Molded Case Circuit Breakers
- Inherent long delay between unlatching and
interrupting due to mechanical means of breaking
current - Upstream breaker can unlatch before the
downstream breaker can clear the fault - Lack of Selective Coordination in the
Short-Circuit Region
64Selective Coordination Circuit Breakers
Not Coordinated above 900A
800 A. CB STD _at_ 0.1 Seconds
100 A. CB IT Non Adjustable
20 A. CB IT Non Adjustable
Coordinated for overloads and faults less than
900A
900A
65Selective Coordination Circuit Breakers
Selectively Coordinated up to CBs Interrupting
Ratings
800 A. CB STD _at_ 0.4 Seconds
100 A. CB STD _at_ 0.1 Seconds
20 A. CB IT Non Adjustable
Overcurrents of any level up to CBs Interrupting
Ratings
66Summary of ChangesSelective Coordination Required
- 100 Definition
- 700 Emergency Systems
- 701 Legally Required Standby Systems
- 517 Health Care Facilities Essential
Electrical Systems
67Summary of ChangesSeries Ratings for Existing
Systems
68Series Ratings
- The 2005 NEC, section 240.86(A), will now
permit selection of series rated combinations for
existing systems when the selection is made by a
licensed professional engineer.
69Series Ratings
- First
- What is a Series Rated Combination?
70Series Rating Fuse/CB
71Series Rating CB/CB
72Background Series Ratings for Existing System
- Building improvements and replacement
transformers may have increased available short
circuit currents to levels that exceeded existing
circuit breakers interrupting ratings. - Serious safety hazard
- Does NOT comply with NEC 110.9
73Background
BEFORE
Existing Equipment Circuit Breakers 14,000 A
Interrupting Rating
74Background
BEFORE
Existing Equipment Circuit Breakers 14,000 A
Interrupting Rating
75Safety Hazard
- Available Short Circuit Current Beyond Circuit
Breaker Interrupting Rating
14,000A IR, 480V, Circuit Breaker 50,000
Available
76Background Series Ratings for Existing System
- Up until NEC 2005
- The only optionremove and replace the CB panel
with a new CB or fusible switch panel with
overcurrent protective devices with sufficient
Interrupting ratings. - Costly and Disruptive
77New Requirement 240.86(A) Series Rating
- 240.86(A) Selected Under Engineering
Supervision in Existing Installations. - The series rated combination devices shall be
selected by a licensed professional engineer
engaged primarily in the design or maintenance of
electrical installations. The selection shall be
documented and stamped by the professional
engineer. This documentation shall be available
to those authorized to design, install, inspect,
maintain, and operate the system. This series
combination rating, including identification of
the upstream device, shall be field marked on the
end use equipment.
78Series Ratings for Existing System
- With the 2005 NEC 240.86(A)
- A licensed professional engineer can determine
if an upgrade of lineside fuses or circuit
breakers can series rate with existing loadside
circuit breakers. - This may save owner significant money and
provide a safer system Â
79Ensuring Compliance Series Ratings for Existing
Systems
- Engineer
- Analyzes if lineside fuse or circuit breaker
provides protection to the downstream circuit
breakers - Provides stamped documentation that is readily
available to those involved.
80Methods For Existing Systems
- There may be several analysis options for a
licensed professional engineer to rectify
situations where existing circuit breakers have
inadequate interrupting ratings. - Note In some cases, a suitable method may not
be feasible. New methods may surface in the
future.
81Methods For Existing Systems
1. Check if new fused disconnect can be
installed ahead of existing circuit breakers by
using an existing, recognized series rated
combination. 2. If existing system used series
ratings with Class R fuses (RK5 Umbrella),
analyze whether a specific Bussmann Class
RK1, J or T fuse may provide protection at the
higher short-circuit current.
82Methods For Existing Systems
- 3. Supervise short circuit testing of lineside
current-limiting fuses to verify protection is
provided to circuit breakers that are identical
to installed, existing circuit breakers. -
- 4. Perform analysis to determine if
current- limiting fuses installed on lineside of
existing circuit breakers provide adequate
protection for circuit breakers.
83Suggest Bussmann Low-Peak Fuses
- For new installations, owners, designers, and
contractors should consider using fusible
switches in fully rated systems - Low-Peak fuses have 300,000A interrupting
rating so changes to electrical system will not
cause the available short circuit current to
increase beyond their interrupting rating - System reliability no periodic maintenance and
testing required on fuses to ensure their ability
to operate as intended
84Solution Using Current Limiting Fuses
AFTER
BEFORE
Bussmann Low Peak Fuse
Existing Equipment Circuit Breakers 14,000 A
Interrupting Rating
85Series Ratings for New Systems
- For new installations, the process remains the
same as the 2002 NEC - Tested
- Listed
- Marked
- Use the Tables
- www.bussmann.com
- and SPD publication
86Summary of ChangesSeries Ratings for Existing
Systems
872005 NEC Article 100 Definition
- Supplementary Overcurrent Protective Device.
- A device intended to provide limited overcurrent
protection for specific applications and
utilization equipment such as luminaires
(lighting fixtures) and appliances. This limited
protection is in addition to the protection
provided in the required branch circuit by the
branch circuit overcurrent protective device.
88Supplementary Overcurrent Protective Devices
UL1077 Supplemental Protectors (Mini-breakers)
UL248-14 Supplemental Fuses
89Supplementary Overcurrent Protective Devices
- Do not substitute where a branch circuit
overcurrent protective device is required - Capabilities and spacings can be inadequate
compared to branch circuit OCPD - Must be evaluated for appropriate application in
every instance - Must investigate differences and limitations for
the specific application
90Supplementary Overcurrent Protective Devices
- Example of difference between UL489 circuit
breaker and UL1077 supplemental protector - Spacings
- UL1077 3/8 thru air, 1/2 over surface
- UL489 1 thru air, 2 over surface
91Supplementary Overcurrent Protective Devices
- Example of difference between UL489 circuit
breaker and UL1077 supplemental protector - Time current characteristics
- UL1077 no standard overload characteristics
- UL489 standard overload characteristics
92Supplementary Overcurrent Protective Devices
- 10 reasons why UL1077 supplementary devices can
not be used for branch circuit protection - Not intended for, nor evaluated for branch
circuit protection - Spacings are inadequate
- Do not have standard overload characteristics
- Multipole, 3 phase UL1077 devices not evaluated
for all types of overcurrents - Most UL1077 devices tested with and rely upon
upstream branch circuit device for protection
93Supplementary Overcurrent Protective Devices
- 10 reasons why UL1077 supplementary devices can
not be used for branch circuit protection - 6. Not required to be tested by closing into
fault - 7. Not tested for calibration or reusability
after fault interruption - 8. Considerable damage allowed after short
circuit interruption test - 9. Not intended for branch circuit protection or
disconnecting means - 10. Not evaluated for energy let-thru or
protection of conductors under short circuit
current tests
94240.5(B) Protection of Flexible Cords, Flexible
Cables and Fixture Wires
- Prior to 2005 NEC, supply cords of listed
appliances, portable lamps, and extension cords
assumed protected by branch circuit device - However, many fires caused by small wire
- With 2005 NEC, these supply cords are considered
protected when applied within listing
requirements - NRTLs cord and equipment manufacturers
determine if small wire protected - If specific cords or equipment has poor record,
protection may be required - If protection needed, could be fuse, GFCI, AFCI,
LCDI or combination
95240.5(B) Protection of Flexible Cords, Flexible
Cables and Fixture Wires
- One solution - fused line cords
- Cost effective
- Good protection
- Used extensively in UK and Japan
Fused plug
96240.60(D) Renewable FusesNow Replacement Only
- 240.86(D) Renewable Fuses.
- Class H cartridge fuses of the renewable type
shall only be permitted to be used for
replacement in existing installations where there
is no evidence of overfusing or tampering. - Not to be used on new installations
- Reason renewable fuses have only 10,000A
interrupting rating
97240.60(D) Renewable FusesNow Replacement Only
- Supports overcurrent protective devices with high
interrupting rating - For new equipment use
- Low Peak Fuses 300,000A IR
- LPJ_SP
- KRP_C_SP
- LPS-RK_SP LPN-RK_SP
- LP-CC (200,000A IR)
- CUBEFusesTM 300,000A IR
- TCF
- Additional fuse types available with high IR
98240.60(D) Renewable FusesNow Replacement Only
- Modern current limiting fuses with high
interrupting rating also provide - Best equipment protection
- Selective coordination
- Reliability over life of system
- Minimal maintenance
- Possible arc flash hazard reduction
- Physical size rejecting features
99410.73(G) Disconnecting Means for Electric
Discharge Lighting (1000V or less)
- 2005 NEC new section requiring disconnecting
means for certain types of luminaires - That use double-ended lamps
- Indoor other than dwellings
- Ballasts that can be serviced in place
- Disconnecting means accessible to qualified
person prior to servicing the ballast - Effective Jan. 1, 2008
- Rationale safer system for electricians
-
100430.52(C)(6) Self-Protected Combination
Controller Single-Pole Interrupting Capability
Limitation
- New 2005 NEC
- 430.52(C)(6) FPN
- Proper application of self-protected combination
controllers on 3-phase systems, other than
solidly grounded wye, particularly on corner
grounded delta systems, considers the
self-protected combination controllers
individual pole-interrupting capability.
101430.52(C)(6) Self-Protected Combination
Controller Single-Pole Interrupting Capability
Limitation
- This limitation can be a safety hazard
- The single-pole interrupting capability is not
marked on the device - Must check UL508 Standard
- Device 0 to 200 hp up to 600V tested only for
8,660A single-pole short circuit current
interruption, even though the device may have a
three-phase short circuit current rating of
65,000A.
102430.83(E) Slash Voltage Rating for Motor
Controllers
- New 2005 NEC
- 430.83(E) Applications.
- A motor controller with a slash rating, such as
120/240V or 480Y/277, shall be permitted to be
applied in a solidly grounded circuit where the
nominal voltage of any conductor to ground does
not exceed the lower of the two values of the
motor controllers voltage rating and the nominal
voltage between any two conductors does not
exceed the higher value of the motor controllers
voltage rating
103Motor Controller 480Y/277 slash voltage rating
480 volts Line-to-line
480Y/277 Volt Three phase Four wire Solidly
grounded wye system
A
B
C
N
Ground
277 volts Line-to-ground
104Slash Rated Exercise
Can 480Y/277 Controller Be Used?
L-G Volt
L-L Volt
Secondary System Type
System Voltage
277
480
Solidly Grounded WYE
480Y/277
Yes No
Yes No
277
480
Resistance Grounded WYE
480
Yes No
480
480
Delta Corner Grounded B Phase
480
Yes No
480
Delta Ungrounded
480
Ungrounded delta systems - phase conductors are
capacitively coupled to ground
105Slash Rated Exercise
Can 480Y/277 Controller Be Used?
L-G Volt
L-L Volt
Secondary System Type
System Voltage
Yes No
277
480
Solidly Grounded WYE
480Y/277
Yes No
277
480
Resistance Grounded WYE
480
Yes No
480
480
Delta Corner Grounded B Phase
480
Yes No
480
Delta Ungrounded
480
Ungrounded delta systems - phase conductors are
capacitively coupled to ground
106Slash Rated Exercise
Can 480Y/277 Controller Be Used?
L-G Volt
L-L Volt
Secondary System Type
System Voltage
Yes No
277
480
Solidly Grounded WYE
480Y/277
Yes No
277
480
Resistance Grounded WYE
480
Yes No
480
480
Delta Corner Grounded B
Phase
480
Yes No
480
Delta Ungrounded
480
Ungrounded delta systems - phase conductors are
capacitively coupled to ground
107Slash Rated Exercise
Can 480Y/277 Controller Be Used?
L-G Volt
L-L Volt
Secondary System Type
System Voltage
Yes No
277
480
Solidly Grounded WYE
480Y/277
Yes No
277
480
Resistance Grounded WYE
480
Yes No
480
480
Delta Corner Grounded B Phase
480
Yes No
480
Delta Ungrounded
480
Ungrounded delta systems - phase conductors are
capacitively coupled to ground
108Slash Rated Exercise
Can 480Y/277 Controller Be Used?
L-G Volt
L-L Volt
Secondary System Type
System Voltage
Yes No
277
480
Solidly Grounded WYE
480Y/277
Yes No
277
480
Resistance Grounded WYE
480
Yes No
480
480
Delta Corner Grounded B Phase
480
Yes No
480
Delta Ungrounded
480
Ungrounded delta systems - phase conductors are
capacitively coupled to ground
109Slash Voltage Rating
- System must be solidly grounded
- Larger device voltage rating greater than system
L-L voltage - Smaller device voltage rating greater than system
L-G voltage - 480Y / 277 V
110Single-Pole Interrupting Capability and Slash
Voltage Rating Examples
- The next seven slides demonstrate the
limitations of single-pole interrupting
capabilities and slash voltage rating. These are
examples with circuit breakers. The same issues
are applicable to self protected combination
controllers for single-pole interruption and
slash voltage ratings and motor controllers for
slash voltage ratings
111Solidly Grounded WYE System
SERVICE PANEL
BRANCH PANEL
Steel Conduit
A
A
277V
277V
B
277V
B
C
C
N
N
112Solidly Grounded WYE System
SERVICE PANEL
BRANCH PANEL
Steel Conduit
A
A
277V
277V
B
277V
B
C
C
N
N
113Corner Grounded Delta System
SERVICE PANEL
BRANCH PANEL
Steel Conduit
A
A
480V
480V
B
C
480V
B
C
114Corner Grounded Delta System
SERVICE PANEL
BRANCH PANEL
Steel Conduit
A
A
480V
480V
B
C
480V
B
C
115Single Pole Interrupting CapabilityUL 489
Circuit Breaker Procedure
UL Single Pole Short-Circuit Test
480V
480/277V
CB Frame Rating
8,660 Amps
10,000 Amps
100 A Maximum
8,660 Amps
10,000 Amps
101 800 A.
Example
20 A, 480V CB having 65,000 A.I.R. (3 Pole Test).
Single pole tested at 8,660 Amps
116480 Volt, 25,000 Amp Line to Ground
Single Pole Test
UL489 tests single pole at only 8660A
225 Amp, 480 V Circuit Breaker 35, 000 Amp Three
Phase Interrupting Rating
4 Feet 4/0
Photos on following slide
117(No Transcript)
118- 2005 Code Changes
- THE END